Manufacturing Engineer, Factory Cad, Engineering Change Management

NAVEEN KUMAR KOLAPALLI

Mail: ***************@*******.***

Contact: +919*********

Career Objective:

To be a part of an organization where I can fully utilize my skills and make a significant contribution to the success of the organization and at the same time my individual growth.

Skill set:

Comprehensive problem-solving abilities

Willingness to learn

Industrious

Diplomacy

Career Summary:

Lead Engineer with 5 years of extensive experience in the areas of Manufacturing Process and Assembly Planning. Highly skilled in 3D Factory Layout and Optimization, Assembly process planning, Virtual design Review & Audit, and Virtual Build.

Strengths and Expertise:

Good knowledge on 3D Layout and Layout Optimization.

Good knowledge on Flow analysis and Optimization of flow.

Good knowledge on creating MBOM, Tool & Fixture validation and Ergo Validation.

Good knowledge on performing Virtual Build, Virtual Design Review and Audits of various Cat Engines & Machines.

Good knowledge on creating FMEAs and Control plans

Good knowledge on Line-Balancing and Capacity planning

Good at Time Study and Assembly process planning.

Good at shop floor progression and management at CIPL, Tirvallur Plant.

Good at Modeling and Sheet Metal Design.

Quick learner, smart working abilities and VBA macros in excel.

Professional experience:

Working as Lead Engineer at HCL Technologies Ltd., Phoenix City Madhapur

(8th Apr 2019 to till date)

Worked as Engineer at AXISCADES Technologies Ltd., Hi-Tech City, Madhapur

(22nd Sep 2015 to 5thApr 2019)

Worked as Design Engineer at CADD Center, Hyderabad (3rd Mar 2015 to 31st Aug 2015)

Worked as Senior Instructor at A.A.N.M & V.V.S.R Polytechnic College, Gudlavalleru

(8th Sep 2010 to 28th Feb 2011)

Computer applications:

Creo Parametric 3.0

UG NX CAD 9

AutoCAD 2016

Factory CAD

Plex, CAPP+ & MCS

Teamcenter Vis mockup

Basics of Python

ANSYS 10.0

Advanced Excel and Macros

HCL Technologies Ltd.

Name : ASSEMBLY PROCESS PLANNING (APP)

Client : Caterpillar

Tool : Teamcenter Vis mockup, CAPP+, PLEX, HVC, MCS, CREO, ODS,

Designation : Lead Engineer

Description:

Engineering Changes for heavy Engineering Equipment’s and Engines, Line Balancing, SWES Creation and Time Study for Excavators and Off Highway Trucks (OHT) and VB & VDRA Projects on Engines & Machines, Simplification of Assembly Process Planning (APP).

ASSEMBLY PROCESS PLANNING (APP):

To set and calculate standard time for different operations of assembly line

To simplify assembly process with the help of visual aids

Creating Assembly station sequence for Excavators & Engines and conducting Virtual audits to eliminate Engineering & Assembly issues

Creating process flowcharts, process FMEAs, process Control plans and Safety FMEAs, Safety Control plans

PFMEA and Control Plans for Engines using Plex

Worked with the engineering team to resolve ergonomic & assembly issues

Handling of APP projects using PLEX & CAPP+

Simplified assembly process with the help of Paper build, SWES & Build book

Creating excel formula and macros as per project requirements

AXISCADES Engineering Technologies Ltd.

Name : 3D PLANT LAYOUT, ASSEMBLY PROCESS PLANNING (APP)

Client : Caterpillar

Tool : Factory CAD, Teamcenter Vis mockup, CAPP+, PLEX, HVC, MCS, CREO, ODS,

Designation : Engineer

Description:

3D Layout Design and Optimization, Engineering Changes for heavy Engineering Equipment’s and Engines, Line Balancing for HMS, SWES Creation and Time Study for Excavators and Off Highway Trucks (OHT) and VB & VDRA Projects on Engines & Machines, Simplification of Assembly Process Planning (APP).

3D PLANT LAYOUT:

Created 3D Plant Layout for Engine Facility in Caterpillar Franklin

Created 3D Plant Layout for the Axle Plant (Bay 6, 7, 8 &9) in CIPL, Chennai

Plant Layout Optimization for the Axle Plant in CIPL, Chennai

Flow analysis and Optimization of flow for the Axle Plant in CIPL, Chennai

Created 3D Plant Layout for the Transmission Plant Layout in CIPL, Chennai

ASSEMBLY PROCESS PLANNING (APP):

Having Assembly line experience for Excavators and Off high way trucks at Caterpillar plant, Tiruvallur, Chennai

Documentation of Engineering changes for Assembly Line with respect to new releases

To set and calculate standard time for different operations of assembly line

To simplify assembly process with the help of visual aids

Line balancing, Capacity planning and Yamazumi chart for HMS (NPI), Caterpillar, Batam

Creating Assembly station sequence for Excavators & Engines and conducting Virtual audits to eliminate Engineering & Assembly issues

VDRA, VB Validation for C9, C18, C32, and C175 for Griffin and Lafayette facilities.

Robust APQP execution for both new product and changes to existing products and processes.

Creating process flowcharts, process FMEAs, process Control plans and Safety FMEAs, Safety Control plans

PFMEA and Control Plans for Engines using Plex

Worked with the engineering team to resolve ergonomic & assembly issues

Handling of APP projects using PLEX & CAPP+

Simplified assembly process with the help of Paper build, SWES & Build book

Creating excel formula and macros as per project requirements

Educational Qualifications:

Completed B-tech in mechanical from Gudlavalleru Engineering College, Gudlavalleru, with an aggregate of 70.5%

Completed Diploma in Mechanical from AANM & VVRSR Polytechnic College, Gudlavalleru, Krishna District, and A.P with an aggregate of 80.81%

Completed class X in the year 2007 from Sri Viswa Santhi High school, Vuyyuru with 76.66%

Co-circular Activities:

A paper on CAMLESS ENGINE at AANM&VVRSR Polytechnic Gudlavalleru and won 2nd prize

Presented a paper on CAT CAR at JNTU Kakinada University

Participated workshops on CAD/CAE

Participated in Technical Quiz and secured 1st prize at USHA RAMA College of engineering and technology Telaprolu.

Academic projects:

“COMPOSITE MATERIALS ON GRAPHITE POWDER” as Leader for a team of ten during Diploma.

“EXPERIMENTAL STUDIES ON VARIATION OF TOOL WEAR, CUTTING FORCE, VIBRATIONS, NOISE AND SURFACE FINISH WITH RESPECT TO CHANGE IN SPEED IN TURNING OPERATION”

Personal Details:

Name : Kolapalli Naveen Kumar

Date of Birth : 10th January 1992

Gender : Male

Marital Status : Married

Nationality : Indian

Languages Known : Telugu, English & Hindi.

Address : Flat no: 302, Jetty’s Lotus Elite, Anjaneya Nagar,

Moosapet, Hyderabad, and Andhra Pradesh 500018.

Hobbies:

Photography, Travelling, Plantation, Gardening, Watching Movies, learning new things and Surfing net

(KOLAPALLI NAVEEN KUMAR)

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