Quality Engineer Injection Molding

MICHAEL STANEK

, Windsor Heights, IA ***** C: 515-***-**** *******@************.***

PROFESSIONAL SUMMARY

Professional Quality Engineer experienced working in high volume ISO certified Tier I injection molding facility. Emphasizing conformance and development of control plans producing increased efficiency and productivity using lean principles while lowering external ppm defects and internal scrap ppm reduction. Listening to customer issues and building strong relationships while attaining solutions following APQP created submissions of PPAP, FAIR packages for launch of new and changes to existing client product. SKILLS

ISO9001 certified Excellent mathematical skills

Configuration management tools Test cases and script creation Methodical and organized Sampling methodologies

Statistical analysis CMM - 3D Laser Scanning programming and layouts Calibration equipment validation Internal Auditor

Sampling methodologies Color Spectral Analysis

Excel data modeling Material testing, Melt Flow Index, Karl Fisher Moisture Titration

Attribute Gage and Inspection fixture design

Power Point quality training programs

WORK HISTORY

Product Development Engineering, 07/2014 to Current Wonder Worx Innovations – 2208 68th Street

Provided technical engineering support, quality project management for engineering and development of consumer plastic products.

Designed parts using injection molding techniques and assisted with design of molds during product launch. Built functional prototypes of mold ready products, components, and mechanisms. Communicated with customers to meet design requirements for OEM products. Integrated environment, health and safety regulations into process design and work practices. Developed concept layout and design of consumer plastic products from client and market specifications using 3D CAD software.

Provided 3D Printing services using FDM techniques using a broad material selection. Performed post finishing techniques on 3D printed components for mold ready prototypes. Quality Engineer, 04/2003 to 07/2014

Dickten Masch Plastics – 3401 S.E. Convenience Blvd Ankeny IA. Dispositioned rejected products, materials and equipment that did not meet specifications. Determined adjustment to certification methods, formulas, and measuring instruments required based on blueprints.

Identified and helped resolve production problems such as Work Cell Layout design. Training of production personnel on methodology and techniques. Recorded inspection and test data such as weights, temperatures, grades and quantities inspected using AQL methodologies.

Presented clear, organized data in graphs, charts, tables and written reports. Recorded defects and coordinated issue resolution with cross functional development team. Identified and helped resolve non-conforming product issues through root cause analysis, lead and maintained PFMEA groups, and design of experiment (D.O.E.).

Maintained a high standard of workmanship by using only approved data, materials, tools and test equipment. Routinely checked and maintained calibration of measuring equipment to resolve testing problems. Material analysis testing for moisture and melt flow testing. Completion of PPAP packages as required by customer and Dickten Masch Quality Management System standards.

EDUCATION

Bachelor of Science: Microbiology, NA

University of Nebraska - Lincoln Nebraska

ACCOMPLISHMENTS

Reduced external ppm on for company on 6M dollar account from 24564 ppm down to 5334 ppm in less than a year. The following year same account was reduced down to 2245 ppm. Reduced external ppm for Tier I medical product customer from 5600 ppm down to zero and maintained for over two year period.

Reduced internal scrap on assigned customer accounts using extensive root cause analysis targeting work cell design and product handling.

Incorporated Poka Yoke principles to identify and eliminate production process of non-conforming parts and assemblies.

Designed inspection fixtures for PPAP-FAIR and scheduled line inspection per control plan. Incorporated attribute gages - fixtures for line personnel allowing immediate identification of non-conformances. Established and lead Power Point training for quality issues, techniques, and vocabulary for production personnel resulting in reduction of external and internal ppm. Incorporated within program explanation and use of control plans, first piece samples, and understanding of work instructions. Upon completion of sessions production personnel were brought up to speed quicker with a higher confidence level of their work and ability to identify non conformances.

AFFILIATIONS

American Society for Quality ASQ member 2007 - present. Phi Gamma Delta Fraternity.

CERTIFICATIONS

PC-DMIS 12: CMM bridge programming, setup.PC-DMIS 12: Romer Portable Programming laser scanner and hard probe measuring.GD&T: Geometric Dimensioning and Tolerance, Internal Auditor, and X rite Color Spectral analysis.

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