Quality Engineer Engineering
Resume:
K.TRIVIKRAM
BesideNippoQuarries,
TadaMandal,
TADA, Nellore District.
Andhra Pradesh.
Mobile: 900*******.
Email: ****************@*****.***
Professional Summary
Having around 17 Years of experience Quality Control environment
Involved in Quality Control activities in the manufacture of Wind Turbines 2.8MW, 2MW 1.5MW.
Knowledge on Machining, fabrication, Painting and Hot dip galvanizing and visual inspection capabilities.
Inspection of Bought out components of Hydraulic Power packs, Hydraulic Rotor Lock & Rotor Brakes.
Knowledge on FRP components inspection (Nacelle cap, Nacelle Floor & Hub covers – Spinner segment & spinner cap).
Wind Turbine audits at Sites.
Refurbishment of site returns Generator assemblies and completed inspection and Restoration of Generator.
Good Communication Skills in English, Telugu, Tamil and Hindi.
Educational Qualification
D.M.E (Mechanical) from State Board of Technical Education & Training, Andhra Pradesh
Currently Studying
B-TECH in BITS PILANI – 2nd Semester Completed &3rd undergoing
Technical Skills
Destructive and Non Destructive Testing of Materials from Small Industrial Development Organization Chennai.
Engineering Measurement, Measuring Equipment & Quality control, from Advanced Training Institute Chennai.
Structured Problem Solving from MAX WELL Chennai.
Career Progression
Since April ‘2008 - till date
Assistant Manager – Quality control in ReGenPowertechPvt Ltd.
Plant Quality Activities:
Making sure that of assembly process of Main bearing assembly and Generator assembly as per protocols and standards.
Making sure that of manufacturing process of Generator Rotor Glueing process as per protocol and Technical notes recommendation by designers.
Making sure that manufacturing processes of Hub, Nacelle Assemblies are meet specifications and standards.
Review Design Records, Document Change note, Engineering Approval, Process Flow Diagrams, Control Plans, Dimensional Results, Material test certificates etc.
Perform in process stage inspection with respect to each Hub, Nacelle and Generator,
Incoming inspection of Castings, Bearings, Heavy Fabrication steel parts, Machined Parts, Fasteners, Drives, Brakes calipers, Rotor locks) with respect to their CTQ’s..
Working with operating staff to establish procedures, standards and systems.
Control all non-conformance reports and undertake remedial action
Responsible for Product and Process Validation.
Authorized person for High Energy Permanent Magnet (NdFeB) inspections.
Responsible for Root cause analysis with help of Quality Tools for product failures.
Responsible for MIS Report for Mechanical Quality issue.
O&M - Generator Refurbishment activity:
Check the Site return Generator Air gap inspection and overall inspection of Generator.
Generator Rotor: Visual inspection of all 88 poles of magnets for rust, magnet release, damages if any and put in pole matrix report. Verification of design change. implementations status and Ovality of Rotor for further usage.
Generator stator: inspection of stator core for any damages.
Hollow shaft and Main axle castings bearing seating surface and cabinet fit dimensions inspection.
Main bearings cylindrical roller bearing and Tapper roller bearing inspections.
Preparation of complete summary for dismantled Generator.
Vendor Quality Activities:
FRP components (Nacelle Cap & Floor& Spinner segment& spinner cap) inspection in various supplier ends.
(At suppliers: M/s.VFG, M/s. SFPL & M/s. SR fibre glass).
Heavy Fabrication and machined components at various supplier ends.
(At M/s. NS Engineering - Hyderabad, M/s. Simplex Engineering - Bhilai, Jak Industries, Gayath Industries, Classic tools-Chennai).
Castings inspection at supplier end (At supplier : M/s. Patel Alloys - Ahmadabad & M/s. L&T – Coimbatore).
Hydraulic power pack, Hydraulic Rotor lock & Rotor brake inspection at M/s. Hydac India - Coimbatore & M/s. Stromag India – Pune.
Knowledge in some of DIN, EN, ISO & IS standards.
Physical properties testing of raw materials as per relevant standards.
Knowledge about 7QC tools to maintain the product quality.
Perform new supplier Development activities (Vendor evaluation & assessment).
Documentation
Responsible Team Member in implementation and validation of protocol for DCN implementation & update.
Preparation of Quality Assurance plan for Hub, Nacelle& Generator Assemblies.
Responsible for prepare, Maintain, Review the ISO 9001:2015 documents.
Responsible for Maintain NCR Register and timely complete the all NC'S with MR Closure.
Maintain and Monitor the Calibration check status log for the Measuring instruments, process equipment’s to timely complete the calibration.
Create, document and implement Critical to quality inspection reports and procedures.
Since August 2006 - March ‘2008
Site Supervisor in M/s Sri Venkateswara Engineering works – Chennai.
Job Description
A Site Supervisor completes construction projects by planning, organizing, and controlling projects; completing quality inspections; supervising sub-contractors and staff.
Coordination and supervision of workers.
Provide schedules for workers.
Assign tasks to construction laborers.
Liaise with contractors, managers and other stakeholders, ensuring that all parties remain coordinated.
Carry out the inspection as per layout drawing.
Organizing the equipment and manpower necessary to complete the project.
responsible for maintaining safety and quality standards
Since May ‘2002 - July ‘2006
Quality Inspector in M/s. Flowcon systems Pvt Ltd, Gummidipundi, Chennai.
Perform Incoming, In-process, Final Inspection using various instruments like Vernier Caliper, Bore dial Gage, Height Gage, Slip Gage, Thread gages Etc..
Handle Customer Complaints & observe Non conformities make CAPA using Quality concepts like 7QC Tools, Root Cause Analysis.
Final inspection and testing of valves as per standard.
Coordinating the inspection’s done by Customer/TPI.
Perform In process Inspection to control the In House Rework and Rejection.
Perform Final inspection as per the Sampling plan to Avoid the customer end Returns as a Rework and Rejection.
Coordinate and Train the subordinates to improve the Quality and Productivity achieving through Empowered Employees.
DECLARATION
I hereby declare that all the information presented above is accurate to the best of my knowledge.
Looking forward to meeting you.
Cordially Yours
K.Trivikram
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