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Design Engineer Manager

Location:
Surat, Gujarat, India
Salary:
770000
Posted:
October 16, 2019

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Resume:

KUNAL SHAH

***/*, ******* ****, */H Bhulkabhavan School, Anand Mahal Rd, Adajan, Surat-395009

Ph: +919*********

adalm2@r.postjobfree.com

Experience Summary

(a)P&ID drawing and related Instruments data sheets, Loop drawings, Instrument Index, Preparation of I/O list and BOM.

(b)Installation & Troubleshoot the Field Instruments, Calibration of DP & Temperature transmitter, Field Instruments Loop checking & I/O checking, Control valve troubleshooting, Stroke Checking of Valves and On-Off Valves to ensure the Open and Close Indications, Selection of Instruments. Knowledge of Siemens S7-300 & 400 PLC, Wonderware InTouch SCADA, WinCC Flexible. Experience in handling instruments of Emerson, E&H, and Fisher.

(c)Debugging Siemens PLC programming S7-300/400, Troubleshoot on the field.

Career Objective

Seeking a position as an Instrumentation & Control Engineer where my experience, training and good work habits will be utilized to enhance the productivity of the organization.

Education Summary:

1.Master’s in Manufacturing System Engineering - 2011

oSpecialization in System Automation New Jersey Institute of Technology, Newark, New Jersey, USA

oGraduation Date: January-2011, GPA: 3.12/4

2.Bachelor of Engineering in Instrumentation & Control - 2008

oSarvajanik College of Engineering& Technology, Surat, Gujarat, India,GPA: 3.8/4

Core Competencies

Siemens S7-300 PLC Programming

SCADA ( Wonder ware In touch 9.0 & 10.0 )

Calibration of all types of Instruments applicable for viewing, measuring & controlling process parameters like Pressure, Temperature.

MS Office tools.

S7-300 and 400 PLC Certified in PLC by NCVT .

Knowledge of the various controls of instrument and their function and troubleshooting. PID controller, SCADA (Wonder Ware In touch 9.0 & 10.0).

Trainings:

Industrial Process Technology

Industrial Automation Training

Creating New Application with Wonder ware, Siemens SCADA Software for Various Process/ Application & Creating Alarms, Events Real-Time & Historical Time Trending, M.I.S Reports and its communication with Hardware I.E. PLCs Controllers, HMI’s.

Simatic Siemens S7-300 PLC logic development.

Work Experience:

Essar Project India Ltd June 2019- July 2019

Role: Assistant Manager

Developed Instrumentation Index and I/O list

Developed Junction box grouping and location.

Preparation of TBE (Technical Bid Evaluation) documents.

Chemietech Projects Ltd August 2018- March 2019

Role: Instrumentation Engineer

Project: SRS Tank Farm, Sharjah.

Developed Instrumentation Index and I/O list

Developed Instrumentation Data Sheets.

Reviewed P&ID Drawings

Developed Junction box grouping and location.

Developed Air Manifold scheduling and RIO location.

Preparation of TBE (Technical Bid Evaluation) documents.

Knowledge of Area classification and International codes like IEC, API.

A-Z Instrument Service February 2018 - April 2018

Role: Instrumentation Design Engineer

Developed Instrumentation Index and I/O list

Developed Instrumentation Data Sheets.

Reviewed P&ID Drawings

Developed Junction box grouping and location.

Developed Air Manifold scheduling and RIO location.

Mott MacDonald May 2017- July 2017

Role: Instrumentation Design Engineer

Developed Instrument Index, I /O list, Data Sheets

Developed P&ID drawings.

L&T Technology Services Ltd

Client Caterpillar, Seguin, TX, USA

Role: Control Engineer September 2014 – January 2015

Siemens S7-300 Programming and troubleshooting

Troubleshooting of machines related with plex fault.

Making changes in programming.

Coordinate equipment maintenance and system integration

Prepare documentation and lead compliance to a planned maintenance program.

Investigate maintenance related issues and recommend solutions.

Revise system software where necessary to prevent downtime.

Assure system compatibility for control equipment.

Determine building requirements including utilities, water, sewer, electrical, hazardous material requirements.

Oversee, plan and valuate the day to day operations of the process control systems within the designated area.

Control & organize the method of production system in order to meet the production targets.

Financial management including establishing & managing budgets & compliance with financial controls.

Oversee the usage of the materials, labors.

Plans for the establishment budget.

Ensures the regular maintenance of machines & machineries.

Involves in preparation of the inventory for the raw materials also the finished products.

Oversee the methods of the work & also suggest changes in them.

Develop & implement schedules the maintenance & recommend for the replacement of machines.

Responsible for quality control inspection system & prepares the procedures for the production unit.

Administering the supplies of raw materials, method of work, maintenance schedules, provision of supplies etc.

Train the new joined employee, staff, labor for the proper and safety way of working with machines.

Essar Steel Limited, Hazira, India November 2011-January 2013

Role: Assistant Manager

Essar Steel is a global producer of steel with a footprint in India, Canada, USA, the Middle East and Asia, fully integrated flat carbon steel manufacturer – from iron ore to ready-to-market products – with a current capacity of 14 million tonnes per annum (MTPA). Our areas of operation include: Iron ore beneficiation, Pelletization, Iron and steel, steel processing, Steel distribution.

Project 1: Coke oven project

Cocking coal to be converted in to coke (which is having carbon content) & this can be used in blast furnace & corex plant as a fuel. By product of coke oven is coke oven gas whose calorific value is 4200 kcal/sm3.This can be used as a fuel for generating power & various processes in steel plant.

Successfully completed the following tasks:

Preparation / Detailing of Instrument data Sheet.

Working knowledge of hardware configuration of Step7 PLC and programming.

Reviewing &verifying of loop drawings, P&ID drawings and related instrument Data sheets, Instruments Index.

Responsibilities of calibration of field instruments including Transmitters (DP Pressure, temperature etc.

Preparation of BOM.

I/O list preparation based on P&ID drawings.

Project 2: Erection & Commissioning of RHTOB (Ruhrstahl Heraeus Top Oxygen Blowing) Plant

This unit is used to get purest steel grade. The RHTOB plant is designed based on vacuum system and oxygen blowing system. When liquid steel come from ladle furnace it is treated in RHTOB. 200 T Ladle lifting hydraulic system, Argon & nitrogen purging valve rack system, Vacuum locking system, Oxygen blowing system, Material feeding system, Burner system, Moving vessel transfer car system.

Successfully completed the following tasks:

Vessel Pre Heater

Identify of each field instrument with preheater P&ID

Correction of wiring from field instrument to JB

Loop checking of each instrument with JB & preheater panel

PT, Pressure switch, solenoid valve, motorized valve connection from field to JB to preheater panel.

Burner 1 & 2

Identify of each filed instrument with Burner 1 & 2 P&ID

PT, DPT, TT, Shut off valve, Oxygen and Natural gas FCV valve connection with JB to Burner 1 & 2 panel

Loop checking of each instrument with JB to Burner 1 & 2 panel

Calibration of Oxygen & Natural gas FCV valve.

Other Area of RHTOB Plant

MCC RIO& PLC Panel loop checking with field instruments.

Instruments loop checking successfully completed.

Cable connection of MCC RIO& PLC Panel with field devices instruments

PROFIBUS network connection & loop checking.

Installation, Calibration & Commissioning of Instruments.

Field instrument I/O Checking and troubleshooting.

Control valve troubleshooting.

Calibration of field instruments including Transmitters (DP Pressure transmitter, temperature transmitter etc.

Working knowledge of Calibration of Fuji Infrared gas analyzer ZRJ-6

References: Available upon request



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