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Plant Maintenance

Noida, Uttar Pradesh, India
September 24, 2019

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Vinod Kumar Chauhan

Mobile: +91-926*******


A seasoned professional with strong Technical skills in Maintenance & Production Operations is seeking challenging opportunity in good repute organizations.

Career Objectives

Looking for a challenging position which effectively utilizes my technical skills and give me an excellent opportunity to enrich my knowledge and to be a member of a team, which is energetic, enthusiastic and efficient and to make the team and myself fly high with great achievement.

Professional Synopsis

A dynamic professional with nearly 8+ years of rich experience in spearheading plant operations.

Worked associate with Moser Baer India Ltd., Greater Noida as Engineer (Production & Maintenance) in Optical Media Group.

A keen planner, strategist & implementer with demonstrated abilities in managing entire plant operations while ensuring optimal utilisation of resources.

Adept in managing various activities involving resource planning, team building in co-ordination with internal / external departments.

Expertise in maintenance of various equipment & machineries for reducing downtime & enhancing operational effectiveness of equipment.

An effective communicator with excellent relationship building & interpersonal skills; strong analytical, problem solving & organisational abilities.

Core Competencies

In depth knowledge of Equipment Maintenance. Able to overhaul high technological lines.

Planning & scheduling the preventive maintenance schedules.

Planning day-to-day strategies, production schedules along with resource allocation and machine loading for manufacturing operations.

Minimising performance bottlenecks for high productivity with maximisation of men, material & machine.

Improvement projects involving the improvement of OEE.

EHS coordinator of the complete plant. Responsible for the safety aspects inside shop floor.

Executing 5S & Kaizen techniques to achieve substantial reduction in expenditures and work within the budget.

Directing, leading & motivating workforce; imparting continuous on job training for accomplishing greater operational efficiency.

Organizational Experience

Moser Baer India Ltd., Greater NOIDA Dec’ 2011 – Aug’ 2018

Engineer (Operations), Optical Media Group

Key Deliverables

Accountable for ensuring the achievement of plant OEE targets.

Single hand coordination for all the planning activities for preventive maintenance, break down maintenance.

Managing the production activities, viz. planning, staffing, organizing, directing, and controlling to meet production targets as per BOM.

Executing process, product & system audits at manufacturing line.

Being a member of the committee for designing the CAPA for both internal & external complaints.

Implementation of CAPA through modification in process & machine hardware.

Ensuring the implementation of 5S & Kaizen activity on the production shop floor.

Operating as EHS (Environment Health & Safety) Coordinator for Plant (BU).

Repaired the Vacuum valves, Air pressure valve (3/2 & 5/2) Pneumatic cylinders, Rod less cylinder, Grippers, Proportional valves, Bonding chucks, Lacquer temperature control unit, Receiver arm, Stepper motors, Weiss (Servo) motors, Cathode, FRL Unit, Ionization bar & downloading the images of Hard discs when it’s corrupt.

Maintain the critical spare parts list which is used on major breakdowns on lines.

Maintain the proper handover takeover of spares parts which are used on daily basis.

Responsible for Supervision, Servicing and Repairing of 30 DVDR manufacturing machines under my control.

Doing calibration of Dye scanner & Final scanner as per its schedule.

Taking Parameters data, B&R & PLC Backup as per schedule.

Notable Achievements

Played a key role in cycle time reduction in production lines up to 35%., through Green belt Six Sigma approach.

Awarded best project by company.

Successfully reduced the scrap through on line recycling of Sprues.

Functioned as Kaizen & 5S trainer.

Distinctively implemented 5S & Kaizen activities on the shop floor.

Awarded Best employee of the Month for 4 times.

Doing Kaizen to save the proportional valve from dye which is covered from acrylic sheets.

I had an experience to complete the project with team work to remove & install CD & DVD lines from one place to another.

M.P. Telelinks, Malanpur (Gwalior) July’2006– July’2007

Supervisor – Production & Maintenance.

Key Deliverables

Looking overall operations of optical plant.

To check continues flow of material and aware production manager in advance about material supply or any production related issues.

To coordinate with quality department and keep updating quality manager to check the quality levels between the production processes.

To operate and command workers on several machines and guide them.

Maintenance of Injection moulding machines & other plant equipment’s.

Specialization in over hauling of hydraulic pumps, centrifugal pumps & diaphragms pumps.

MIS of plant production & maintenance records.

Trainings Attended

Staying Ahead – (2 days MBIL).

Yellow belt training.

5S, 5W-1H, Kaizen - (3 Days).

Autonomous maintenance training. – (3 days).

EHS & Fire Fighting training


BE in Mechanical Engineering 2011

Maharana Pratap College of Technology, Gwalior

Diploma in Mechanical Engineering 2006

Dr. Bhim Rao Ambedkar Polytechnic College-Gwalior

Higher Secondary 2001

Balak Mandir Higher Secondary School, Gwalior

High School 1998

Ram Krishna Vidhya Mandir School, Gwalior

Institution Projects

Working Model of “Four Degree of Freedom Industrial Robotic Arm” and major project report on Maintenance of “Experimental Domestic Refrigerator” during Bachelor of Engineering.

Minor project report on “Battery Operated Car” and theory project of “Water Filtration Treatment” during Diploma in Mechanical.

Industrial Training

Training of production and maintenance in Crompton Greaves, Gwalior from 01/07/2009 to 25/07/2009during Bachelor of Engineering.

Training of plant maintenance in Rail Spring Factory, Sithouli, Gwalior from 15/01/2003 to 20/01/2003 during Diploma in Mechanical.

Computer Skills

Operating System –MSDOS, Windows 98, Windows XP, Windows 7, Windows 8, .MS-Office & MS-Excel.

Typing Speed: - 35 to 40 words per minute.

Certificate Course

One Month Certificate course of AUTO-CAD.

Personal Details

Date of Birth : 19th July, 1982

Fathers name : Shri Tej Bahadur Singh Chauhan

Mothers name : Asha Chauhan

Marital Status : Married

Language : English & Hindi

Relocation : Ready to relocate

Residential Address : Mayur Vihar Phase-1, New Delhi.


I hereby declare that the information given above is true and correct to the best of my knowledge..




Preventive Maintenance

Condition Based Maintenance

Production Operations

Safety& EHS compliance

Process Improvements

Cost Saving Initiatives

Liaising & Coordination

Manpower Management

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