Engineer Design
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MITHUN HARI
Mechanical Design Engineer
WORK EXPERIENCE
TECHNO STEEL TRADING AND CONTRACTING, Doha, Qatar Engineer - Design and Projects
Sep 2015 – July 2019
Design input and advisory for Project Manager and Site Engineer for the Preparation and review of shop drawings (using AutoCAD 2016, 3D modelling (Inventor, Solid Works) upon client proposal and submission for consultant approval.
Preparation of Estimation Break down, Pre-Qualification documents, Design Reports, Structural Calculations (Staad Pro V8i, Abaqus CAE 6.13) for project initiation
Supervise draftsman for the preparation of shop drawings and other submittals to avoid any delay on Project.
Liaison and coordination with other designers and engineers and to produce technically, financially and aesthetically optimized design.
Following up with procurement department and attending meetings with suppliers and subcontractors.
Managed quality assurance and quality control requirements of contractor, including surveying and laboratory testing for welding operations.
Prepared project proposals, including cost estimates, schedules and project specifications.
Obtained quotes for project materials and interviewed suppliers in order to find best pricing.
Interacted with state and local agencies to ensure compliance with codes and regulations.
Created parts for various fabrication methods, including machining, sheet metal fabrication and injection moulding.
Presented drawings to project managers and incorporated recommended changes.
DEFENCE RESEARCH AND DEVELOPMENT LABORATORY, Hyderabad, India Project Fellow (Internship)
Jan 2015 – Aug 2015
Performed simulation of highly non-linear metal forming process using FEM package
Modelling and Simulation of Single and Multi-Pass Flow Forming to Investigate the Influence of Process Parameters on Part Accuracy
Interpreted the process using ABAQUS CAE considering the practical aspect of the flow forming process
Automated FEM program using open source python software to minimize pre and post processing time
Pivotal in conducting comparison of analysis results with physical process by doing experiment trials using MINITAB
Designed 3D modelling of parts using SOLIDWORKS and INVENTOR PROFILE SUMMARY
Post Graduated in Engineering Design with
widespread exposure in Detailed Engineering
including Piping drawings, Finite Element
Analysis, Product Stress Analysis, Structural
Analysis, Load Calculation, 3D Part Modelling and
2D Drafting, Estimation and Project
Management; offering more than 4 years of
experience.
Proficient in modelling FEM simulations for
Manufacturing Processes, Structural design and
calculation of stresses
Experience in automating the FEA using program
languages such as PYTHON
Experience in Publishing International
Publications related to FEA
Experience in calculating project cost, providing leadership, direction, strategy and vision in the
area of production activities of steel structures
Proven skills in independently managing all the
projects from scratch till execution; engaged in
complete development cycle starting from
B.O.Q, Project documentation including Method
Statements, Material Submittals, Health and
Safety documentation, design reports, design
reviews, manufacturing, site execution,
and commissioning
2
SOFTWARE SKILLS
Sound expertise in CAD Packages such as
AutoCAD, Autodesk Inventor and Solid Works
Proficient in CAE Packages such as ABAQUS and
STAAD Pro
Good understanding in PYTHON
Basic exposure to ProE, Matlab, Minitab,
LabVIEW and Weka
Sound expertise in Microsoft Office, Photoshop
and Microsoft Project
PERSONAL SKILLS
Self-Starter and Multi Tasker
Able to Work Cross-Functionally
Value Relationships, Commitment, Innovation
and Integrity
Ability to Work Under Stress and Meet Tight
Deadlines
Ability to Keep Objectives and Goals Firmly in
Sight
Negotiating and Convincing
Tact and Diplomacy
Ability to Remain Flexible and Seek Alternative
Options to Problems
Dedicated Team Player and Good Listener
Problem solving, analytical thinking and creativity
Quick technical interpretation
Project and Time management
PROFESSIONAL ACHIEVEMENTS
Reduced product rollout time through effective
multitasking on design, engineering and
manufacturing.
Recognised for completing maximum amount of
AutoCAD drawings in the first month of
employment
Recognised for learning and executing the
PYTHON codes for automation of FEA Package
Conducted research on of highly non-linear metal forming process using FEM package
ACADEMIC ACHIEVEMENTS
Volunteered of non-profit charity trusts in college
Core-Committee member of Tech-fest DIKSHA
Sponsorship member of Sports fest
Best Singer at Various Inter College Fests
EDUCATION
AMRITA SCHOOL OF ENGINEERING, Coimbatore, India
Master of Technology
Aug 2013 – Sept 2015
Specialised in Engineering Design
CGPA 7.80
Research on Numerical Modelling of Single and Multi-Pass Thermo-Mechanical Flow- Forming Process
UNIVERSITY OF CALICUT, Kerala, India
Bachelor of Technology
Aug 2009 – June 2013
Specialised in Mechanical Engineering
CGPA 7.55
Thesis on Performance Study on Boilers and Use of H2 Fuel for Reducing Production Cost CERTIFICATIONS
1. Professional Certification in SolidWorks 2017
2. Professional Certification in AutoCAD 2017
PUBLICATION
"Modelling and Simulation of Single and Multi-Pass Flow Forming to Investigate the Influence of Process Parameters on Part Accuracy"
Int. J. Manufacturing Research, Vol. 11, No. 3, 2016, pg.: 274-289 http://www.inderscienceonline.com/doi/pdf/10.1504/IJMR.2016.079473 Abstract:
Flow forming is an incremental forming process used for making long, thin-walled seamless tubes with high strength and dimensional accuracy. This is carried out by compressing the pre-formed tube using one or more rollers, leading to the plastic flow of material in the radial, axial, and tangential directions. This ultimately results in reduction in thickness and elongation of the tube. In order to achieve the required accuracy and to reduce the shop floor costs, a better understanding of the influence of process parameters on part geometry, deformation mechanism, and stress-strain patterns will be required. This paper describes the development of a detailed finite element model, using Abaqus/Explicit, to accurately simulate the flow forming process for AISI-1045 MC-Steel, and attempts to predict the influence of process parameters like axial stagger, feed ratio, and percentage reduction, on output parameters like Ovality, Diametral growth, and spring back. The effect of multi-pass on surface finish is also investigated
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