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Manager Plant

Noida, Uttar Pradesh, India
September 22, 2019

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RAJIV KAPOOR,B.E (Chemical)****,IIT(R)-TechnoCommercial And experienced Professional from Cement &other sectors

Results driven management executive with multifaceted experience of nearly more than 35 Yrs overall(25yrs. In Cement Industry). Delivered dramatic breakthrough improvements towards operational excellence by leading organizations to adopt business processes improvement techniques. Adept at conceptualizing profitable projects and managing very large operations encompass.

A challenging position in Process & Plant Operation and General Management. Excellence by means of continuous up gradation and using professional experience of Process & Plant Operation & Production & QC in cement Industry, Plant commissioning, stabilization & optimization, Project conception, technology finalization, project technical coordination & implementation, Energy savings, MIS reporting, etc. Well versed with working & maintaining all the norms of ISO 14001 & OHSAS 18001.

Sharp & Analytical Ability, Comprehensive technical work knowledge of working of latest & modern cement plants, excellent communication and interpersonal skill, excellent negotiation skills, good leadership quality, team spirit and decision making capability. Confidence in excellence through Collective achievement, Excellent General Management, work planning & execution. And negotiation skills


Project Management

Conceptualizing and screening new projects and conducting feasibility studies to determine the viability based on technical, financial & economic parameters.

Preparing detailed engineering, procurement/contracting and construction management plans.

Monitoring Cost & Time over-runs to ensure timely execution of projects within budget.

Operations & Production Management

Heading production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.

Reduction of power & fuel consumption, enhancement of productivity, cost reduction.

Determining the future needs and production capacity for producing required quantities of items on pre-defined standards and within financial costs.

Achieving good/required PRI, NAV & OEE

Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipments in power intensive business operations.

Process Engineering & Improvement

Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.

Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.

Spearheading VA/VE & other continuous improvement initiatives across various processes.

Quality System Implementation / Quality Assurance

Establishing Quality Management Systems across various processes to reduce rejection levels and ensure high quality standards at all the stages of production.

Taking adequate measures like conducting assessments, audits and maintaining necessary records to ensure compliance with quality standards.

People Management

Setting direction, energizing, mentoring, coaching, motivating, guiding and supporting teams.

Developing, managing and monitoring the performance of multi-skilled large work force and conceptualizing need-based training programs for performing maintenance operations.

Strategy with respect technology and costing :

Strategic Thinking: Formulating & implementing effective strategies to achieve business objectives and ensure top line profitability.

Developing business policies & executing effective plans to assure achievement of agreed volume & profit objectives.

Preparing production budgets including overhead budget, maintenance budget and capital budget to enhance operations in coordination with the macro plans of organization.


From Jan'19 to till date---Vice President - Sales, Business Units-Industry & Utilities in Enocean Intellectual Solutions Pvt. Ltd. Gurugram,"AERATE"

From March 2017… to Dec. 2018, Worked with “Techrevo Engineers” an EPC Company dealing in ( Sugar, Pulp & paper, distilleries, glass, power, steel and cement ) as GM- Technical Cum Business Development and Heading AIR POLLUTION CONTROL DIVISION

From 11.07.2016 to Jan 1st 2017 with Plant-Supervision, Denmark in Indian Office at Bangalore as Consultant and have been to Vietnam Cong Thang Cement Company for commissioning & Operations for 3 months.

Worked as logistic Head in SKP Group for Binani group at Neem kaa Thanaa, Rajasthan

Working From Feb 2015 to 10.07.2016: Working as Sr. Consultant

In process engineering, operation & process Improvements, projects, production, Productivity enhancement, cost reduction, savings, Improvements in manufacturing by six sigma Worked/Associated with Khaitan Beverages Pvt. Ltd as Head/Ceo from June 2012 to Feb 2015

Worked with Heaidelberge at Damoh as commissioning Associate for short period April 2012 to June 2012

As AVP ( Process Engineering. & Technical Services) In AMCL, NAGPUR from Dec 2011 to April 2012

From Nov. 2010 to Nov.2011 In Pawan Cement, Near Mount Rd. in Gujrat as GM (Operation, Production & works )

Since Jul’09 with Calcom Cements, Lanka, Assam as GM – Works / Head-Plant / Projects till Nov.2010

Jul’08-Jul’09 with ACC Ltd. (Holcim) Wadi, Karnataka as Head- Production & QC/Operation and worked successfully for achieving production targets, smooth operation, saving power and fuel, installing and commissioning AFR as secondary firing to reduce primary firing, cost reduction, maintain quality and overall productivity.

Mar’07-Jun’08 with JSW Cement, Tornagallu, Distt.-Bellary as General Manager – Cement Projects

Mar’06-Feb.’07 with JP Associate in their Himachal Projects as Project Manager

Dec 2002 to March 2006 with Technical Institute in Training & Placement as Head and academics as Associate Professor

Dec’00-Nov’02 with Ranbaxy Laboratories Ltd., R&D, Gurgaon as Sr. Research Scientist

Oct’82-Dec’00 with Cement Corporation of India Ltd. (CCI), mainly at Nemuch & Delhi Cement Grinding Unit, as Head/Manager-Production (last designation)

Commissioned CCI Nayagaon( Neemuch plant of 3,000 TPD IN 1987)


A.Workshop on PQM conducted by ACC Holcim SWITZARLAND

B. 8 weeks’ training programme organized by Fuller International (USA) in 1987 on process and plant operation, process stabilization and maintenance technology

3.Talent Development Programme on Large Precalciner Kilns (Simulator based) conducted by NCBM

4.One year in CCI as Executive Trainee

QUALIFICATION : B.E (Chemical)1982,UOR/Now IIT(R)


Date of Birth : 8th July 1960

Marital Status : Married on26th Jan 1985

Children : Two Daughters, one married & worked with M/s Infosys at Pune

And now in US AND Second one completed M.Sc. (Food & Nutrition)

From DU & topped And working as Nutritionist

Address : C-1402, JM Orchid, Sector-76,

Noida-201301(U.P) INDIA

Contact No : +91-844********, +91-120-*******(Fixed land line),

Email Id :,

Skyp Id : rajivkapoor1960

Passport Status : Valid Passport no. J4082539 till Oct 2020

Passion & Hobbies : SINGING, Played Cricket for UOR, Chess, Watching News

References : Mr. Vinay Sethi +91-997**-*****

Mr Abhinav Khanna +1-510-***-****

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