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Production Planning, Material Requirement Planning, Inventory Control

Location:
New Brunswick, Canada
Posted:
September 15, 2019

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Resume:

INDUSTRIAL ENGINEER

SKILLS & QUALIFICATIONS …… (My portfolio has embedded in resume description with 12 Online Link)

-+18 years’ experience in Production Planning, Material Requirement Planning, Capacity Requirement Planning, Improve efficiency and productivity, fixed price analyze, Forecast Market Demand.

-+10 years’ experience in Enterprise Resource Planning (ERP) software establishment at firms.

-Teacher of Implementing Enterprise Resource Planning in educational institutions. Focusing on production planning modules, Warehouse and PM with the approach of access to fixed price.

-Teacher and counselor on stock market investment, due to create stock portfolio, based on Technical Analyze methodology and the Markowitz theory.

-Proficient at Excel software and MS software groups

-The awarding of best worker for the best production & planner team in Qazvin province in 2009, which started up the production lines of APADANACERAM Co.( http://www.apadanaceram.com/)

PROFESSIONAL EXPERIENCE

Production Planning Dept. Manager 2001– Present.

(Also Warehouse and Quality Assurance manager in a short period)

“MAHRAM Food Production Group” (http://mahramco.com/en/#1)

Forecast market demand

-Annually and monthly forecasting of products demand through analyzing previous production records over the past months and years. Evaluate of math functions related to the rate of growth and decline of products demand by linear and nonlinear regressions methodology, as well as estimating of new product requisition in annual forecasting through studying household consumption based on geographic and income, of population scattering.(Check my ONLINE portfolio part 1 & part 2 )(Recommended by Google Chrome or Mozilla Firefox).

-Presenting a rough cut annual budget predict and cash flow forecasting based on production plan, estimating cost of raw materials requirement, overhead & other costs and sales revenue. . (Check my ONLINE portfolio part 3 & part 4 ).

-Identifying deviation causes of production amount from budget, and carrying on corrective actions for eliminate deviation factors and also compensate the amount of production shortage throughout the corrected yearly production planning, if it was possible.

Production planning

-Conducting computations and leading expert groups in order to estimate the final monthly market request with the minimum deviation from the budget.

-Setup and Presentation (Master Production Schedule) (MPS), Provide a production schedule for all workstations, in full details such as date, type of products, type of formulation and raw material consumption requirement rate, number of required workforces, defining machinery roots based on capacity limits (Capacity Requirement Planning). Then collecting and checking production information for comparison the production plan amount with actual production quantities and updating the production plan to cover monthly request. Analyze the reason of machinery breakdown by recording daily necessary information and then accomplish corrective actions due to eliminate breakdown reasons in order to increase productivity through improving production efficiency. Monitoring improvement of indicators and production capacity efficiency for assure of reducing overtime work, reducing workload and reducing the waste. (Check my ONLINE portfolio part 5 & part 6 & part 7).

Material Requirement Planning

-Providing (Bill of Material) (BOM) list and identifying the processes normal waste in additions to (MPS) as input information for the material planning.

-Setting and presenting (Material Requirement Planning) (MRP) by day, week, month and year, and update any input changes to scheduled tables. (Check my ONLINE portfolio part 8).

-Issuance and checking raw material purchase orders, according to MRP outputs.

-Synchronization production schedules with the timing of receiving the purchased items, according to the timing of delivering products to the customer (customer requisition timing).

Determine the capacity of the production lines, improve efficiency and productivity, and analyze the fixed price

-Study and analysis the production process (Operation Process Charts), specifying the bottleneck's work stations and capacity by (Stop Watching). Determination of the standard labor and workforce required for production lines through work-study. (Check my ONLINE portfolio part 9 & part 10).

-Improve the production capacity through the lines balancing and provide justification plans in order to machine purchasing at bottleneck points to increase the capacity of production lines.

-Improve and changes in packaging materials type and designs (as a teamwork) for creating flexibility in production plans, increasing capacity and reducing the downside of the process, and finally, reducing the fixed price.

-Analyze and study the fixed price in order to, determining the optimal decision-making through studying the graphs and output of the software’s. (Check my ONLINE portfolio part 11).

Enterprise Resource Planning (ERP) software establishment

-Implementing and establishing ERP in the form of teamwork especially in the area of production planning (PP), Production Control, Warehouse and Inventory Control modules.

-Short cooperation in implementation of (Preventive Maintenance - PM) module.

-Implementing the ERP approach, by studying the existing methods, and then replace them with optimized situation in paper manually method (Best Blueprint) and then final implementation by using the big bang technique.

-Experienced in implementing ERP approach through SAP (https://www.sap.com/index.html), NAMADIRAN (http://www.namaadiran.com/) and HAMKARAN System (https://www.systemgroup.net/en/) software’s.

-Short-term cooperation in the establishment of ISO 9000 Quality Assurance System in order to ERP implementation facilitation approach.

Head of Production Planning (At the same period as a planning consultant in MAHRAM Co.) 2007 - 2011

APADANACERAM Co. (http://www.apadanaceram.com/)

-Establishing and setting up of the Industrial Engineering & planning Dept.

-Setting up the production lines and achieving the nominal capacity of the plant, in the framework of the production startup team activity.

-Establishing the PP Module of SAP software.

Stock Trader and Stock Market Analyzer 2006 – Present

-Analyst companies stock through the technical analysis methodology.

-Algorithm designer of trading strategy, through (Operation Research) (OR) mathematical manners. Using the genetic algorithm method by SOLVER software to calculate the optimum MACD, RSI, and MA indicator setting parameters, for each company exclusively.

-Teacher and counselor on stock market investment, due to create stock portfolio, based on the Markowitz theory.

Qualifications & Educations

B.S. in Industrial Engineering from Qazvin Azad University (https://www.qiau.ac.ir/en/)

Professional Certificates & Approval

“Productivity Management” -- “Investment Management”– “Self-Assessment of EFQM” – “Work with Balanced Score Cards BSC” – “The requirements for ISO 9000 and 22000 and the HACCP and GMP standards” from the TUV NORD Academy (and four other institutes) -- “Statistical quality control, production and calibration of MSA, SPC, SQC” from the TUV Academy -- “Implementation of 5S, Store keeping and warehousing”, “MSP software”, Certification of “ Planning and Production Control and Operations”, Certification of “Supply Chain Management (SCM)”, “Stock and Profitability Methods” from Stock Market Academy.(Check my ONLINE portfolio for some certificates).



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