Engineering Engineer

SHREYAS VIJAYAKUMAR Address: *** Main Street, Binghamton, NY, USA

Cell: 646-***-**** Email: ********@**********.***

Portfolio: coroflot.com/shreyasvijayakumar/portfolio

SUMMARY:

An accomplished, result oriented graduate student highly regarded for managing complex projects that meet demanding

time restraints and exceed all expectations. Outofthebox thinker who champions creativity with an entrepreneurial

mindset to integrate best practices, drive continuous improvement, and mitigate project risks via forecasting. Hands on

problem solver with a proven skillset related to strategic planning, time management, product development, project

management, design review, manufacturing engineering, supply chain, customer/supplier lead times and cost reduction,

negotiation, control plans, and process improvement. Recognized for excellent written and communication skills, with the

capacity to lead and mentor diverse individuals while building productive, professional relationships through teamwork.

TECHNICAL SKILLS PROFILE:

Software: AutoDesk Fusion 360, Solid Works, Unigraphics NX, AutoCAD, ANSYS Workbench, Ultimaker Cura, Minitab,

MS Outlook, MS Excel, MS Word, MS PowerPoint, Microsoft Office Applications, Google Docs

Skills: 3D Printing, Rapid Prototyping, Drafting, Reverse Engineering, Product Management, Geometric Dimensioning

and Tolerancing (GD&T), Product Design, Basic CNC Programming, Lathe, Milling, Turning Operations

Quality Tools: Continuous Process Improvements (CI), Kaizen, Lean Manufacturing, 5S, 6S, 8Ds, CauseEffect

Diagram, Gauge R&R, Designs for manufacturability DFM, DFA, DfAM, Fault Tree Analysis, DMAIC, Time Studies,

Design Failure Mode Effects Analysis FMEA, DFMEA, PFMEA, DFSS, Takt Time, Cp, Cpk

Certification: Lean Six Sigma Green Belt Binghamton University

EDUCATION:

MASTER OF SCIENCE (M.S.) IN INDUSTRIAL AND SYSTEMS ENGINEERING, AUGUST 2019

Binghamton University, SUNY, Watson School of Engineering

BACHELOR OF ENGINEERING (B.E.) IN MECHANICAL ENGINEERING, GRADUATED FIRST CLASS, MAY 2014

P.E.S University, Bangalore, India

PROFESSIONAL EXPERIENCE:

PRODUCT ENGINEER THINKTEAM TECHNOLOGIES, INDIA, DECEMBER 2014 TO AUGUST 2016

Spearheaded all phases of the new product development (NPD NPI) lifecycle from conceptualization through

manufacturing, including brainstorming ideas, designing prototypes via Unigraphics NX CAD, and rolling out

improved engineering design.

Identified key milestones and mitigated product quality issues, resulting in an increase in design efficiency;

conducted tests through validation of conceptual designs with simulation analysis and prototype assembly testing.

Compiled a detailed list of assembly parts to evaluate varied material parameters, as well as created BOM, SOPs,

monthly reports, and technical drawings for installation of various electromechanical components.

Navigated negotiations with local and overseas manufacturers/vendors and OEM suppliers, reducing

manufacturing costs by over INR 50K; involved in sourcing and building strong relationships with contract

manufacturing suppliers for ontime product delivery.

TRAINEE MANUFACTURING ENGINEER RAPSRI ENGINEERING PRODUCTS CO, INDIA, JULY 2010 TO JULY 2011

Enhanced the production performance in mold shop by driving continuous improvement; reduced waste and end

toend production processes time as well as boosting throughput by 32%.

Advocated for & led an interdisciplinary team of engineers to provide technical support, implement statistical

process control; improved process layout flow metrics, achieving significant breakthrough via lean six sigma

techniques.

Minimized bottlenecks, cycle time in the machine shop operations via production line analysis while increasing the

productivity efficiency of injection molded parts by 18%.

Collaborated with process design engineers, quality, and manufacturing operations personnel on identifying root

cause analysis to diagnose and troubleshooting production equipment failures; implement equipment maintenance

schedules and corrective actions

Conducted tool calibration and quality checks via line inspections for initial part approvals; utilized precision

measurement tools such as calipers, gauges, height gauge, micrometers and profile projector.

PROJECT EXPERIENCE:

THESIS: DESIGN, 3D PRINT AND ANALYSIS OF POLYMERBASED AUXETIC CORE STRUCTURES

Built a 3D CAD model with a functional design in compliance to part fixture and tooling specifications with

reference to ASTM standards via Fusion 360

Facilitated the fabrication process (FDM) in the research and development (R&D) lab with the Ultimaker desktop

3D printer, subjecting samples to a 4point bending test in the MTS machine to analyze the bending stress.

Performed a finite element static structural analysis (FEA) via ANSYS Workbench to determine max deformation,

stress, safety factor of specimens with polymeric materials.

Conducted design of experiments (DoE) via full factor ANOVA tests in Minitab to thoroughly analyze the accuracy

of main and interactions effects between direction of flow of material and the specimen.

Researched on new production methods and machines that can handle a wide range of materials

INCLASS PROJECTS: USING CAD

Constructed a 3D CAD model of a car body via the sculpt/surface command within Fusion 360 software.

Cultivated and pitched innovative project ideas to 3 potential employers at the university career fair; monitoring a

team of 5 throughout designing and prototyping for custom parts 3D printed sunglasses.

ENDTERM PROJECT: SSIE DEPARTMENT LOGO

Homogenized and resolve issues related to manufacturability through reverse engineering to improve output

efficiency, minimizing time spent producing prints for revisions of current and new parts.

Thoroughly communicated the work instructions and maintenance of 3D printer equipment to other team members

for maximum utilization and efficiency

Successfully designed SSIE logo via fusion 360 by importing a 2D product drawing and converting it to a 3D

model.

STATISTICAL SIMULATION & OPTIMIZATION OF STARBUCKS CAFE AT BINGHAMTON UNIVERSITY

Created an M/M/1 queuing system to associate real time data on various factors affecting queue time and

processes, focusing on time studies and process documentation of critical to quality elements.

Focused on inventory management, supply chain,

Directed team members throughout the project as the project lead.

RELEVANT COURSES:

Additive Manufacturing, Advance Integrated Manufacturing, Electronics Packaging, Modelling & Simulation, Operations

Research, Supply Chain Management, Enterprise Systems Engineering

References Available Upon Request

Contact this candidate