Mechanical Engineer Design

JEEJU KARAYATE

Applying Designation:

MECHANICAL ENGINEER

Associate ID:

4011

Years of Exp.:

19+

Associate Email ID:

Jeeju.Karayate @gmail.com Ph:+1-219-***-****

PROFESSIONAL SUMMARY

Mechanical Engineer having Total 19+ years of experience in New Product Design & Development,

4 Years in Automobiles(2 wheeler/3 wheeler)

4 years in Oil and Gas

6 years in Industrial Special Purpose Machines

4 years in Off Highway Vehicles

2 Years in Compressors

Completed Bachelor of Technology in Production Engineering( Mechanical Engineering) from one of the top university of India National Institute of Technology

TECHNICAL SKILLS

New Product Development from Concept to Prototype Development Including verifications

using design calculations

Automotive systems, Oil and Gas Systems,Production machinery and Off Highway Vehicles and Compressors

Casting Design, Sheetmetal Design, Class A Surface Design,

Powertrain integration, Hydraulic and pneumatic system design

Reverse Engineering from scan data(point cloud),developing smooth asthetic surfaces (automotive)

Concept Design, Value Engineering/Value Analysis and DFM

Expert in Geometric Dimensioning and Tolerancing( GD&T) per ASME Y 14.5 M and Tolerance Stack up Analysis

Fabricated structural equipment design and Piping Designs

Mechanism Design Calculations and Kinematic Design calculations

Good Knowledge in Industrial Hydraulics and Mobile Hydraulics

SOFTWARE SKILLS

14+ Years’ Experience in Creo Software. Expert in Advanced Assemby,Advanced Surfaces,Large Assembly Management,sheet metal,Mechanism Design and Propiping

Excellent experience in PLM software’s like Windchil, Intralink,E Matrix, JDE and Team Center

Excellent Experience in Unigraphics NX9 Software along with piping module

Currently undergoing 2 months Training on Ansys CFD (ICEM CFD & FLUENT)

Experience in Mathcad Prime 3.0 for Engineering Calculations

Experience in CEAD (Kinematic Simulation and Analysis Software)

Good in Solidworks 2017

Good in Solid Edge ST8

EDUCATION

Degree

Course/Branch

Institute

University

Period

Bachelor of

Technology

Production

Engineering

(mechanical

Engineering)

National Institute of Technology (formerly

Regional Engineering College, Calicut)

University of Calicut

1995-1999

(4 Years)

Pre-Degree

Maths, Physics,

Science (main)

Sree Narayana Guru

University of Calicut

1992-1994

(2 Years)

10TH STANDARD

St Joseph’s School

1992 Passed

EMPLOYMENT SCAN

ORGANIZATION

DESIGNATION

DURATION

Cyient Inc,USA

Mechanical Engineer

June 2018 to Till Date

Cyient Limited,India

Mechanical Engineer

May 2014 to June 2018

Cyient Inc,USA

Mechanical Engineer

May 2008 to April 2014

Cyient Limited,India

Mechanical Engineer

Oct 2003 to May 2008

Scooters India Ltd,

Lucknow, India

Design Engineer

Aug 1999 to Oct 2003

PROFESSIONAL EXPERIENCE

DURATION: JUNE 2018 to Till Date

WORK LOCATION: SULLAIR LLC(HITACHI GROUP)

Design, development and validation of air compressor subsystems packages to meet performance and cost objectives. Includes engineering development of compressor subsystems and supporting components. (Chassis, structural frames, cooling systems, tanks, electric motors and diesel engines, pneumatic and electronic controls)

Responsible for the creation and improvement of assembly drawings, sub assembly and component design, detail drawings, Analysis etc using computer aided designing software’s (CAD) like Unigraphics NX 9 and PLM software like Team Center.

Evaluates mechanical systems, products, components and applications by designing and conducting research to drive incremental improvements in existing products applying knowledge of electricity and materials

Development, optimization and implementation of air compressor subsystem. Update design guide, tools, and standards for future product development programs.

Verification and Validations of concepts using various Analytical Software’s like Mathcad.

DURATION: MAY2014 to JUNE2018

WORK LOCATION: CMI ROAD BUILDING /STOLLE MACHINERY

During this period worked on 3 products, special Purpose machine, Compressor and off Highway vehicles

Responsible for the creation and improvement of assembly drawings, sub assembly and component design, detail drawings, Analysis etc using computer aided designing software’s (CAD) like Creo 3.0, Solid Edge and Unigraphics NX 9

Design, development and validation of air compressor subsystems packages to meet performance and cost objectives. Includes engineering development of compressor subsystems and supporting components. (Chassis, structural frames, cooling systems, tanks, electric motors and diesel engines, pneumatic and electronic controls)

Verification and Validations of concepts using various Analytical Software’s like Mathcad.

Kinematic and Dynamic synthesis and Analysis of the Mechanism Selected using Software’s like Pro Mechanica.

maintain the Project lifecycle management using Team Center Softwares.

Responsible for proper material selection, following standards, applying proper specifications, Tolerance stack up analysis, GD&T, Design for manufacturability.

Responsible for Designing Hydraulic block parts and assembly with Valves, plugs, cartridges, o-rings, seals, etc based on the hydraulic schematic.

Creating Engineering change order, Engineering change request, Etc.

Creating Bill of Materials for the Assemblies.

Value Engineering/Value Analysis of High Speed Special Purpose Machine

Power train and Engine Integration in Creo Software

Machine design calculations on basic design and validation

Design of Hydraulic system and Pneumatic system in Machines

His duty is to take care of a company’s product development needs

Design Calculations like Turning Radius Synthesis, simulation and Optimization of Road Milling Machine using CEAD software

Design of mechanism for modular foldable conveyor, Cylinder forces calculations, Gas spring design etc.

Design calculations for Design verification using Mathcad Software

Responsible for concept designs, concept sheets, design reviews, tolerance stack-ups, DFMEA, risk assessments, and maintaining design guidelines/best practices.

Coordination of Team and Review and Verification of Team Design and Validation

DURATION: MAY 2008 to APRIL 2014

WORK LOCATION: SCHLUMBERGER/ STOLLE MACHINERY

New Product Development of a Vertical High Speed Special Purpose Machine (Body Maker) from scratch includes Kinematic Analysis, Concept Design, Design Finalization etc which will have lesser floor space, higher productivity, Reduced tool change over time, Reduced Assembly and labor cost etc..

Concept design and identifications of Primary drive mechanism, secondary drive mechanism, and selecting the suitable drive mechanism which satisfy the operating condition which m/c runs at 500-600 cans per minute.

Design calculations for Design verification using Mathcad

Validation of drives and systems selected by using fixtures

Value Analysis /Value engineering of all the Machines to reduce the cost by 50%

Design finalization and then Manufacturing Drawings

Evaluation of mechanism for secondary drive

Concept Design of all other systems and sub systems of the new machine

Verification of all the concepts in terms of form,fit and function

Design and detailing of all the finalized systems and sub systems

Carrying out Static Stress analysis and Kinematic Analysis to identify the Stress and Joint forces on the machine using Ansys Software

Offshore Project Coordination and Management

Legacy Conversion of all Hand made drawings to SolidEdge ST8 Software

Design,Development, Analysis and Testing of a oil free redraw and ironing process in a Body maker Which includes

Concept generation of Primary Mechanism, Secondary Mechanism and all sub systems using CAD software’s Creo and Solid Edge ST8

Brainstorming and design Finalization of the Concepts

Carryout FEA analysis and kinematic Analysis to simulate the real word load conditions (Structural and dynamic natures) and make sure the design meets the load conditions.

Verification and Validation of design using MATHCAD Software

Utilize FEA analysis of structural and sheet metal components and apply results to improve designs for manufacturability, assembly, cost and performance.

Responsible for concept designs, concept sheets, design reviews, tolerance stack-ups, DFMEA, DVP&R, risk assessments, and maintaining design guidelines/best practices.

Support concept sheet and design reviews for frame and enclosure sub-systems to ensure design requirements, cost targets, manufacturing requirements, and quality targets are met.

DURATION: OCTOBER 2003 TO MAY 2008

WORK LOCATION: SCHLUMBERGER/ POLARIS /DANAHER MOTION

Design, Development and Analysis of Linear Actuators using Creo Software and Pro Mechanica

Below are the Projects executed to the oil and gas industry using Software’s Creo, Intralink and E matrix

Efficient offshore Stimulation Equipment package: Develop a modular, skid-based equipment package for offshore well stimulation that can be quickly assembled on the 45 ft x 145 ft deck of a supply vessel(ship).

K2 Tractor: The project goal is the development of a Coiled Tubing (CT) intervention tractor to be used in highly deviated and horizontal wellbores. The objective of this tool is to assist coiled tubing reach the desired wellbore depth. Depending on the geometry of the well, the wellbore environment and the CT size, helical lock-up can occur. When this occurs, a CT tractor tool would pull the CT from the bottom hole end, which will allow further wellbore reach.

MULTI ZONE EXPRESS SERVICE TOOL: A sand control completion typically involves several trips to install, perforating cleanup, and treating. For a well with multiple zones, each of these processes is repeated for each zone. It is a goal to install a multi-zone completion with many fewer trips, and consequently saving rig time and cost to the operator. The MZ Xpress system is therefore aimed at optimizing well treatment and the completion. The MZ- Xpress System is a combination of completion equipment and service tools that provide the ability Install a multiple zone completion and perform multiple sand control Treatments in a single trip. It is specifically designed to perform frac packs and gravel packs in multi zones, greatly reducing intervention/completion times.

Below are the projects executed for Motor Cycles and Snow Mobiles using CAD Software Creo

New Design of Touring Seat Base Foam from Scanned Data (point Cloud) using Reverse Engineering involves creating Class Surfaces from point cloud, making the model, manufacturing drawings.

Design of New Oil tank for Snow Mobile using Blow Molding Process taking in to consideration of Aesthetic, volume, manufacturability and ease of assembly in the Snow mobile

Designing Air Boost Box & Baffle Tube and trunk for Polaris Snowmobile

Design & Development of a New Wind shield for Victory Motor Cycles.

COMPANY: SCOOTERS INDIA LIMITED DURATION: AUG 1999 to OCT 2003

Scooters India Limited has a prestigious history of pioneering contribution, spread over three decades in the area of design, development, production and marketing of automotive products in India particularly in the domain of two-wheeler and three-wheeler industry.

Design and Development of Chassis for new 4 stroke Gasoline Engine using Creo

Design & prototype development of cylinder and Cylinder head and Crank case of 4-stroke Petrol engine using reverse engineering

Design and Development of Various systems and Sub Systems of 3 –wheeler

FE Analysis using Pro Mechanica Software

Reverse engineering of a Complete 4 stroke gasoline Engineer using Creo Advanced Softwares

AWARDS RECEIVED

Received Associate of the Year Award from our Beloved Chairman Dr BVR Mohan Reddy in 2008.

Received 15 Years Long Service award from CYIENT

Received ~ 12-15 times Team of the month award for getting Excellent customer feedback in last few years

PERSONEL DETAILS

ADDRESS: 508 W 1100 N CHESTERTON INDIANA

E MAIL: *****.********@******.***

PHONE: 1-219-***-****

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