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Electrical Maintenance and Inventory Controller

Hindaun, Rajasthan, India
January 12, 2020

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Mobile: +91-982*******



Seeking middle level assignments in Erection & Commissioning, quality or Maintenance work with an organization of high repute


An accomplished engineering management professional with over Eight years of work experience in:

~ Operations & Maintenance ~ Erection & Commissioning ~ Project Management

~ Asset Optimization ~ Safety Management ~ Testing & Inspection

~ Quality Management ~ Material Management ~ SAP PM and MM Module

~ Energy Saving Scheme ~ Training and Development ~ Manpower Management

Currently working with Hindustan Zinc Ltd., DSC, Dariba as Associate Manager-Electrical Maintenance and Planning (Vedanta Resources PLC)


Profile: Vedanta Resources Plc. is a London stock exchange listed FTSE 100 international metals and mining company with major interests in Aluminium, Copper, Lead, Zinc, Gold and Silver with operations in India, Australia, and Zambia.

Hindustan Zinc Limited (HZL), a subsidiary of Vedanta Resources plc, is the only integrated Zinc and Lead producer in India and the world’s 2nd largest integrated zinc and lead producer


Exhibits a strong and firm approach towards sustaining and encouraging quality / safe work environments and demonstrated ability to streamline project

Anchoring erection & commissioning of equipments and ensuring completion of project in minimum turnaround time with effective resource utilisation to maximize the output

Adept at reviewing engineering drawings, layouts, diagrams, technical specifications, cost estimates for erection & commissioning of the plant

Completing up Small group activities, Focused Improvement projects, and Kaizens to increase the reliability of the plant, to decrease manual activities, safety improvements with competent cross-functional skills and ensuring on time deliverables within pre-set cost parameters

Reviewing history records of key machines doing root cause analysis for repeated breakdowns to analyse and carry out necessary corrective actions

Updating of shift activities and notifications in SAP, free hand in PM and MM modules in SAP

Deft at handling Erection, Testing & Commissioning, Maintenance of Transformers, VFD, Soft Starter LT & HT motors, LV & HV panels, EOT Cranes and Hoists

Working out various maintenance requirements with respect to process units/ utilities, machines, manpower & monitoring overall on-going & shut downs activities for ensuring timely completion

Directing & instructing Maintenance Technicians, monitoring expenses with optimum utilization of resources during normal operations & turnarounds (shut downs)

Managing /co-ordinating techno-commercial activities relating to O&M contracts, procurement of materials and other utility equipment’s

Reviewing & advising plan of action for repairs / replacements, reporting to higher authorities about future requirements to enhance safety & uninterrupted runs and ensuring zero breakdowns

Preparing schedules for preventive maintenance, predictive maintenance, Condition based maintenance and checklists for daily, weekly or monthly checks for equipment as per requirement for improving the overall reliability

Preparing the complete schematic design of the Power Flow Diagrams with suitable inter-lockings

Monitoring the energy consumption of plant to decrease the consumption of specific areas to improve the productivity

Formulating operating budgets and managing overall operations for executing projects within cost & time norms as per business Plan

Reviewing and updating of SOPs, SMPs, JSA and JCC.


Since Jul’11 Hindustan Zinc Ltd., DSC, Dariba as Project Engineer-Electrical (Vedanta Resources PLC)


Title: 1 KTPA Secondary Lead Smelter, Dariba

Duration: Since July’11-Dec 12

Key Result Areas:

Reviewing vendor drawings like Control Drawing, Wiring Diagram, SLD & Equipment Datasheet and drafting SMP/Checklist for LV panels, Transformers, Cranes & Motors, MV/LV switchgears, PMCC/MCC, UPS, battery & battery charger system, etc.

Resourceful in preparing basic & detail engineering documents like Material Requisition, Specifications, Data Sheets, Cable Schedule and Cable Tray Drawings

Carrying out Wiring-Scheme between Incomers and Bus-Coupler in order to ensure Momentary Paralleling and Inter-Trip Protection

Installation and Commissioning of china make electrical equipment’s at site like HV panels, PCC, MCC, switch gears and PMAC relays for motor protection.

Erection & Commissioning of 1.32MW Diesel Generator set, EOT cranes and LT & HT motors.

Troubleshooting faults & problems in the charging of LV Panels, Distribution Trafo and trial of LT and HT Motors

Successfully converted cabin operated cranes into remote controlled cranes and handled the installation & commissioning of the same

Handling the Operations and Maintenance of LT motors and Transformers, LT Panels, Air Circuit Breaker, DVP Relays (Beijing Devote Power systems), PMAC relays, VFD’s, Capacitor and Reactor banks

Holds the credit of framing vibrator panel with timer logics

Implementing Lightning Protection System in the plant and 5S in workstations

Checking out the complete power flow diagram with required electrical and mechanical interlocking as commissioning of belt conveyors with interlocks viz. Pull Chord, Belt Sway, Access Control and Zero Speed Switch

Handling power planning for HT drives like Shaft Blowers, ID Fan, HT Motors and Transformers.

Title: Electrical Maintenance and Planning

Period: Since Jan 13- Till Date

Key Result Areas:

Carrying Out Preventive maintenance, conditional monitoring and breakdown maintenance activities for following Equipments as per SOPs.

~ LT & HT motors (250 kW to 1120 kW) ~11 KV Sub Station, MCCs, PCCs and DG ~Distribution, Preheater and Electric Arc transformers ~ Air Circuit Breaker & Vacuum Circuit Breaker ~ VFD and soft starter Panels ~ EOT Cranes (5T, 10T &15T) and Hoists

Working experience on SAP Preventive maintenance & inspection orders as per schedule, completing the entries of daily working activities and breakdown entries.

Involved in many energy conservation projects as well as modifications in the existing system to increase the reliability of the plant, to decrease manual activities, safety improvements

Preparing and reviewing the Standard operating procedures (SOP), SMPs, JSA and JCC of all electrical activities, and preparing work instructions and explaining them to the subordinates.

Monitoring effective procurement schedules along with finalizing specifications of the spare parts and establishing the quality & quantity limits.

Trained in DuPont standard for General electrical safety management, permit to work and LOTO implementing the same in whole unit

Played a key role as Asset care module owner of PM and CBM in asset optimization Module in making our unit advanced AO+ from normal AO unit (Asset optimization)

Managing indigenization & planning of spare parts and inventory control.

Periodic VED Analysis of MRP and Vital Items and maintaining min/max level (every 6 months), Ensuring the stock of items according to min/max level (more than 90%)

Maintaining Refurbishment plan of damaged spares with action plan.

Creating material codes based upon the exact specifications and ensuring complete updation of BOM for all the equipment’s.

Follow up of material deliveries in time & quality clearance for the same within 3days from date of material receipt.

Monthly review of Contractor performance and improvement in Contractor Manpower Skills to achieve Max output.


2011 B.E. in Electrical Engineering from College of Technology and Engineering, Udaipur, University-MPUAT, Udaipur;

OGPA: 7.67/10

2007 12th from RBSE, AJMER; 75.08%

2005 10th from RBSE, AJMER; 82.83%


Having valid Electrical C-license an authorization to work in HT/LT Electrical Installations.

Certified First Aid Trainer.

Actively Coordinated in Techno Fest-The Annual Event of CTAE as cultural secretary, Udaipur in 2011

Associated with College Cricket Team as Captain for 2 years i.e. 2008-2010


Proficient in MS Office, Basics of SAP/R3 PM, MM Module& Internet Applications


Date of Birth: 27 November, 1989

Permanent Address: E-28-29, Mohan Nagar, Hindaun City, District.: -Karauli, Rajasthan-322230

Languages Known: Hindi and English

Marital status: Married

Nationality: Indian

Email Id:

Declaration: The above mentioned information is true to the best of my knowledge and I take complete responsibility if any false information is provided by me.

Mohit Kumar Gupta

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