Experience (** years – **** to ****) – Manufacturing Operations
Factory Managers-Shahi Exports, Bangalore (2012-2019)
FACTORY - Woven Ladies Speciality deviation. KRAs: Managed the setting up function of the 650 m/c
LSD manufacturing unit-27. Conducted training program for the local labourers on various activities
involved in the manufacturing process. Responsible for the machine installation and trial run of the new
styles. Knowledge of all activities involved such as factory planning, men machine ratio, 4 point fabric
checking, fabric shrinkage & pattern selection, lay planning,table planning,line issue plan, line production,
style layouts, line balancing using balancing matrix & flexibility matix, manning using SAMs,re-
engineering, quality assurance, washing, trimming, checking with DHU, pressing, packing and container
loading.Responsible and Accountable for the activities of the Factory from Cut-to-Ship along with factory
related pre-production activities and general administration of entire factory. Improvement Group
Administration: Maintaining Visual, Social and Technical Compliance at Factory General Maintenance of
Electricity, Machines and Utilities. Material Management - Receipts from H.O., Storing and Issues. Co-
coordinating with the H.O. Administration dept. for various requirements. Responsible for the Safety of the
Building, Plant & Equipment, Materials, Accessories etc., Maintain proper record of Raw-material and
Garment for in-coming, out-going, In-process, rejections, scrap, rectification etc., and maintain traceability
in case of need. Production: Receive the Production Order (P.O.) from the H.O. Liaison with H.O. regarding
P.O. related activities. Participate in the Pre-production Meetings. Discuss with Floor Managers and others
concerned and prepare Production schedule. Co-ordinate with Sub-contract Jobs, Embroidery work, inter-
factory work, washing work etc. Organize Raw-material and plan for the cutting of the Fabric to feed the
Sewing line / Batch. Co-ordinate with Production Manager and organize for the right material at right time
with right quality and quantity for delivery as per schedule. Organize& Co-ordinate complete
Dispatch/Delivery/Shipment work. Maintain uniform flow of Garment in the Finishing section and Packing
section as per the priorities assigned by the Head Office. Organize required Manpower and right machinery
and associated accessories in the Cutting, sewing and finishing sections. Co-ordinate with the concerned
Merchandiser to ensure the production bulk is as per the Buyers requirement and organize to carry out the
necessary changes / modifications as and when required and record modifications. Quality: Ensure that the
Finished Garment for the Buyers Q.C. Inspection and get their approval before dispatch. Take steps to avoid
rectification, rejection, scrap, loss to company, theft etc., and optimize resources. Co-ordinate with Quality
Head and guide him and get all the Quality related job (Inspection&system) done through him. For Raw-
material as well as Garment.. Take necessary corrective action based on feedback from Quality Head.
Assist, guide, and support Quality In charge to necessary action with related to quality issues. Ensure
Sample Approval - Fabric, Sample Garment, and Trims& Accessories from concerned. Pilot lot procedure
follow up.. Packing approval follow up. General Supervision: Co-ordinate with the Buyers representative,
Buyers Q.C. representative etc., and understand their requirement and take necessary action to implement
them. Exercise cost control measures wherever applicable. Follow the Head-Mfg. / CEO instructions and
report to him the day to day happenings. Involve in factory developmental activities such as Continuous
Improvement System, Kaizen Promotion, New Innovative Initiatives which will help to increase
productivity, improve Quality and ensure Compliance
BHASKAR P
Contact No. : +91-991*******
E-mail : ada8zn@r.postjobfree.com