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Manager Plant

Location:
North Royalton, OH
Posted:
January 09, 2020

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Resume:

DONALD CRITES

***** ******* **, *******, ** *****

909-***-****

ada86j@r.postjobfree.com

PROFILE AND SKILLS

Operations professional with over 20 years’ experience delivering results in the manufacturing environment. Skills punctuated by solid quality background and depth in:

Organizational Development

Customer Relations

Quality Assurance

Lean Manufacturing

Multi Plant Operations

P&L Responsibility

Non-Profit

Strategic Sales Growth

International Operations

EHS Compliance

Operations Consolidation

Logistics

PROFESSIONAL EXPERIENCE

Faith Lutheran High School - LaVerne, CA

A private, non-profit, Lutheran High School established in 1973 focused on providing a premier Christ centered college preparatory secondary education.

Executive Director

March 2015 - Present

Assigned to this position in October of 2016 as part of the overall restructuring plan to provide sound leadership and direction to the entire organization. This position reports directly to the Board of Directors.

Responsible for overall management and strategic direction of the high school.

Building on the fifteen (15) percent enrollment gain realized from activities completed while in the Director of Development role.

Full P&L responsibility.

Continue to drive continuous improvement utilizing sound Lean / A3 problem solving processes.

Developing a capital plan for expansion of faculty and physical plant due to projected enrollment gains.

Faith Lutheran High School - LaVerne, CA

Director of Development

This temporary and consultative assignment is responsible for the business management, recruiting, and capital development. This position reports to the Executive Director and the Board of Directors.

Manage the restructure and growth of this non-profit organization.

Developed marketing plan to sell the school to identified Customer base.

Full P&L responsibility.

Incorporated Lean / A3 problem solving processes into the organization.

Re-tooled accounting procedures to instill sound spend controls and cost reductions.

Developed and implemented sound forecasting tools for enrollment and financial support.

Graham Packaging Company, L.P.

A world leader in the design, manufacture, and sale of custom blow molded rigid plastic containers. Graham employs a team of over 8,200 individuals, with 97 plants in 15 countries across North America, Europe, South America, and Asia.

Plant Manager, Rancho Cucamonga, CA Facility

July 2013 – March 2015

Position is responsible for safely producing quality blow molded rigid plastic containers across four separate technologies. This position reports to the Director of Operations.

Over $24mm in Sales revenue

Full P&L responsibility

Managed a non-union staff of 100+ employees

Responsible for the “turnaround” of this distressed operation.

Rebuild fragile Customer relationships to retain / increase sales.

Incorporated Lean Manufacturing principles and cost control activities across all functional areas in the facility.

Delivered profitable performance after five months of reconstructing the organization through alignment of human and capital resources.

Graham Packaging Company, L.P.

Pregis Innovative Packaging

December 2005 – July 2013

A multi-national corporation engaged in the manufacture of protective packaging materials (plastic). The Protective Packaging business unit was sold by the Pactiv Corp. to AEA Investment Co. in October of 2005 and is operating under the Pregis name.

Graham Packaging Company, L.P.

Director of Operations – West

September 2008 – July 2013

Promoted to this position as a result of the successful integration of Lean Manufacturing principles and practices into the Pomona, CA facility with the focus of bringing all Western operations on line with Lean Manufacturing. Position is responsible for five (5) manufacturing /distribution operations in California and Washington. Five Plant / Facility Managers report into this position.

Position reported directly to the VP of Operations located in Deerfield, IL.

Led the Health & Safety program for the North American division with a team of three (3) Regional Administrators.

Delivered 44% of total gross profit on 33% of sales Company wide from the West Region.

Developed strong Sales / Operations customer facing team work.

Led cross facility Kaizen events to develop efficiency and reduce cost both in Manufacturing and Logistic operations.

Maintained injury free operations in five (5) of the six (6) manufacturing / distribution operations.

Developed and led process improvements utilizing the A3 problem solving methods.

Delivered target gross profitability for fiscal 2008 in the face of a challenging economy.

Led Circle of Excellence (COE) Team across 11 facilities for Employee Relations and Talent Development.

Graham Packaging Company, L.P.

Plant Manager - Pomona, CA Facility

December 2006 – September 2008

Position is responsible for operations of facility and implementation of Lean Manufacturing. Facility has eighty-five (85) non-union employees and six (6) management team members. Promoted to this position in response to the successful implementation of Lean Manufacturing at the Visalia facility. Position reported directly to the VP of Operation located at the Deerfield, IL headquarters.

Reduced operating expense of the facility in the area of fixed and controllable overhead expenses in excess of $800K .

Developed leadership team into Lean oriented managers focused on value stream analysis and waste minimization.

Implemented Total Productive Maintenance (TPM) into the facility reducing overall unscheduled machine downtime by 56%.

Focused plant operations on excellence by focusing functional area leadership on key process indicators (KPI) driving improvement through team-based initiatives.

Increased net operational profit from 29% to 36% in eleven months generating 1.6 million in profit above 2006 earnings by developing strong support for the Sales organization.

Graham Packaging Company, L.P.

Unit Manager / Lean MANF. Champion - Visalia, CA Facility

December 2005 – December 2006

Position was responsible for the management of manufacturing operations in extruded, converted, and engineered protective foam products. This position had four (4) direct reporting manufacturing supervisors. Responsible for implementing the corporate-wide Lean Manufacturing initiatives facility-wide across multiple departments. Position reported directly to the Plant Manager with dotted line reporting to the Corporate Lean Manufacturing Director.

Reduced operating expenses in excess of 1.2 million dollars for fiscal 2006 through application of Lean Manufacturing process improvements conducted in a variety of Kaizen events.

Recruited and developed three (3) new shift supervisors to manage operations on a daily basis in the extrusion and converting departments.

Conducted facility- wide training in Lean Manufacturing principles.

Participated in sister facility Lean assessments to identify potential areas for improvement.

P&L responsibility for operating expenses as well as direct labor cost targets.

Corpak, Inc. – Tulare, CA

A privately held organization that produces formed corrugated containers for the food industry. This facility is part of GMI, Inc. which maintains headquarters in Plymouth, IN.

Plant Manager

November 2004 – December 2005

Position responsible for the safe and profitable operation of the facility. There are a total of eighty, non-union employees that work in the facility. Responsible for the development of a new management team and integration of Lean Manufacturing practices and procedures into a distressed organization. This position reported directly to the President and COO of the organization. This position had six (6) direct reporting managers.

Reynolds Food Packaging – ALCOA – Visalia, CA

A Fortune 100, multi-national corporation manufacturing food-packaging containers for the consumer and agriculture market place. The Visalia facility was acquired by ALCOA in July of 2002 as part of the overall Reynolds Food Packaging acquisition. The facility formally operated under the IVEX Corporation.

Manufacturing Manager

March 2003 – November 2004

Direct all production activities for a 24-hour thermal forming operation with over 80 million dollars in annual sales volume with managerial responsibility for 4 supervisors and 300 non-union employees. The Quality Assurance team also reported to this position. Reported to Plant Manager.

Reynolds Food Packaging – ALCOA – Visalia, CA

Quality Assurance Manager

January 2003 - March 2003

Responsible for maintaining product quality and business systems integrity. This position was an entry point into the organization with the focus on promotion to the Production Manager position after a staffing realignment.

The Sherwin-Williams Company – Bedford Heights, OH

A $5.2 billion multi-national corporation manufacturing and marketing paints, coatings and related products through 2,300 stores and all major retailers. The company operates over 50 manufacturing and distribution centers with 25,000 employees worldwide.

Operations Manager

May 1998 – June 2002

Directed all production and maintenance activities of 24-hour, 90 million-unit facility, and three manufacturing/packaging-line operations with managerial responsibility of 16 supervisors, 18 mechanics and 120 union employees. Reported to Plant Manager.

The Sherwin-Williams Company – Bedford Heights, OH

Quality Assurance Director

June 1996 – May 1998

Managed a Quality Assurance staff consisting of one (1) supervisor, one (1) Process Engineer, one (1) QA Chemist, one (1) QA Specialist and three (3) QA Technicians.

The Sherwin-Williams Company – Bedford Heights, OH

Quality Assurance Supervisor

1994 – 1996

The Sherwin-Williams Company – Bedford Heights, OH

QA Specialist/QA Technician

1991 –1994

Union Carbide Corporation – North Royalton, OH

Analytical Lab Technician

1989 – 1991

Responsible for the blending and analysis of a variety of medical gasses

MILITARY

United States Marine Corps/United States Marine Corps Reserves

April 1986 – February 1992

Active and reserve duty in the infantry field. MOS 0311/0317

EDUCATION

Fresno Pacific University – Fresno, CA, December 2005

Bachelor of Arts – Management and Organizational Development.

Thesis work completed on the institution of Lean Manufacturing into the standard Mass-Production workplace.

Graduated with honors.

.

PROFESSIONAL DEVELOPMENT

ALCOA Health & Safety Management System (HSMS)

Attended a “train the trainer” course at the ALCOA training center.

Deployed safety program to all persons in a leadership position in the facility including hourly work force.

Maintained a zero-incident rate since training was conducted.

Labor Strategy Symposium – Cleveland, OH

Course presented by Steve Cabot, former special counsel to President Reagan during Air Traffic Controller’s strike.

Topics included “How to Stay Union Free” and “Dealing with Your Union through Strength”

16 hours of intensive instruction for positive employee relation initiatives to remain union free.

DuPont Safety Course – Cleveland, OH

Nationally recognized course in behavior-based safety processes and procedures.

Course covered theory and implementation process.

Application of principles and practices reduced Site’s incident rate by over 50%.

ISO 9002 Implementation – Cuyahoga Community College

12-week training course in the 20 elements of the ISO 9002 standards.

Focus on implementation of the ISO 9002 standards in a manufacturing environment.

Successfully completed supplementary Lead Auditor training.

Internal and external executive course work in the following:

Six Sigma Methods.

JIT / Lean Manufacturing.



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