Melinda Helton
**** **** ** **************@*****.***
Lake Charles, LA 70611 281-***-****
Summary
Highly qualified, knowledgeable Chemical Engineer with 20+ years of experience in the chemical industry, predominately petrochemicals. This experience includes PSM & risk management, process design, production, maintenance, site optimization and equipment design (both process and mechanical), with a thorough working knowledge of multiple simulation software packages. Has demonstrated skills in people management, budget control, and strategy development. Additional experience includes hands – on turnaround activities, Engineering Discipline, project scope development/completion, and Best Practice sharing and implementation. Qualified / experienced Hazard Analysis Facilitator in PrimaTech, A. D. Little, and ABS Consulting techniques, as well as Apollo Root Cause Analysis Facilitator.
Experience
Temporary Contract Positions May 2015 – Present
Indorama
Technical Writer and PSM Engineer
Direct in establishing PSM procedures/programs for the re-start of the olefins cracker in Lake Charles, LA
Utilize procedures from sister plants and ensure modifications are in accordance Lake Charles site
Work with Managers and other procedure authors to ensure accuracy within the site
Conduct formal training on OSHA 1910.119 – 14 Elements
Lead/Provide assistance in finalization of internal Safey Council orientation
ACS Engineering (Contracted via InsightGlobal)
Facilitate and document PHA/LOPA’s for clients in compliance with OSHA 1910
Conduct formal training on OSHA 1910.119 – 14 Elements
Provide direction for flare studies in accordance with API RP 520 & 521
Petromax Refinery (Contracted via Whitaker Technical Resources)
Establish Process Safety Process and Procedures for Refinery start-up
Assist with Operating Start-up and Emergency Response Procedures
Train Operator /MaintenanceTechnicians in accordance with OSHA 1910 regulations
INEOS Olefins & Polymers USA 2010 – August 2014
PSIM (Process Safety and Integrity Management) Advisor
Provide expertise and influence to the organization in the areas of OSHA “Process Safety Management” (PSM) compliance, integrity management and risk management to maintain appropriate practices and systems
Ensure manufacturing facilitiess protect people (both internal and external to facilities), the business and assets against the consequences of unexpected integrity-related incidents
Led the flare system relief study for the Chocolate Bayou Olefins facility
Influence to move the organization to the next level of compliance in Process Safety by providing expertise as needed to individual sites
Manage facility siting studies and PHA/LOPA’s to ensure compliance with OSHA 1910, both initial and revalidations
Led PSM/RMP internal audits to certify compliance with the provisions of 29 CFR 1910.119 and 40 CFR 68
ABS Consulting Inc., Houston, Texas 2006 – 2010
Principal Consulting Engineer
Team lead for the LANL Pressure System Safety Team, Los Alamos, New Mexico
Participate in facility siting studies and PSM assessments at refineries, off-shore platforms and upstream facilities
Assist in the establishment of safety systems/programs at refineries in preparation of NEP audits
Served as Project Manager, RLOC Ethylene and Polyethylene Plants, Qatar,
Provide support to project engineers to ensure completion of all independent 3rd part design verification studies
Coordinate efforts between the client E&C firm and ABSC for all aspects of the engineering projects
Direct and developed new engineers in accordance with competency models
Lyondell, Laporte Texas 2005 – 2006
Olefins Optimization Site Analyst
Utilized ASPEN PIMS software to determine the most profitable/strategic feedstock for the site
Communicated and explained the drivers of the global and site specific olefins plan to plant personnel
Supplied guidance for Operations to maximize profitability consistent with economic plan constraints
Provided direction to Engineers and Operations to achieve/maintain optimum configurations and feedstocks
Determined values of plan deviations and work with appropriate individuals to address and correct
Lyondell, Channelview, TX 2003 – 2005
Quality Control Laboratory Superintendent
Supervised workforce of 23 employees to effectively achieve expectations of the laboratory
Supplied direction and assist in prioritizing work loads to accommodate customer needs and business goals
Initiated and implement cost reduction initiatives
Coordinated efforts between the laboratory and other functional groups to implement system changes
Equistar, Chocolate Bayou, TX 2002 – 2003
Senior Production Engineer
Monitored KPI’s and recommend operational changes to ensure maximum unit efficiency
Communicated effectively with the Business Group to optimize workflow and develop action plans to achieve business goals
Initiated, led, and participated in plant improvement programs, including best practice initiatives
Equistar 2001 - 2002
Olefins Best Practice Team Engineer
Provided technical assistance to olefin plant sites in developing and implementing improvement projects/programs
Facilitated site to site communication for sharing of best practices and assist plant personnel in calculating project/initiative savings
Monitored progress of implemented projects/programs and track olefins KPI’s
Refrigeration & Recovery Optimization Team Leader – Led efforts to establish guidelines/models for efficiency calculations and tower split optimization
Cooling Water Exchanger Reliability Team Leader – Worked to establish/implement a program to minimize exchanger leaks, thereby reducing hydrocarbon releases to the atmosphere
Equistar, Lake Charles, LA (formerly OxyChem) 1997 - 2001
Production Engineering & Process Engineering Positions
Provided technical assistance and support to aid in achieving production and organizational goals
Identified, supported and executed long term projects to drive unit improvements
Developed heat exchanger monitoring programs to track fouling indicators
Improved method for monitoring cracked gas compressor efficiencies to optimize anti-foulant injection
Routinely monitored pH levels and Cl2 in cooling tower system
Coordinated and supervised implementation to improve cooling tower chemical treatment program
Worked closely with operators to identify and resolve plant constraints
Responsible for initiating, leading and participating in improvement programs, including best practice initiatives
Developed process, product, utility, and environmental improvement programs to maximize operational capabilities and minimize production costs
Site Energy Team Leader – Monitored daily energy consumption and organized efforts for energy savings opportunities
OxyChem, Lake Charles, LA
Plant Mechanical Engineer 1996 - 1997
Provided technical support to plant maintenance organization including hands-on troubleshooting
Developed methods to address equipment reliability, efficiency, and operational cost reduction
Provided maintenance input on capital projects to ensure design and installation were in accordance with plant specifications
Rotating Equipment Reliability Team Leader - Determined root cause of failures, monitored mean time between failures, and developed/implemented improvement projects
OxyChem, Lake Charles, LA 1991 - 1996
Process Engineer
Developed process improvement programs to optimize operational capabilities
Evaluated processes to improve efficiency, reduce costs, and improve product quality and/or safety conditions
Functioned as the site PHA Coordinator
Process Representative for debottleneck project - Evaluated plant limits, flare capacity, etc.
Assessed flare system and re-sized RV capacity to accommodate debottleneck capacity
Served as lead engineer for the cold flare vaporizer system design
Led Process Hazard Review for area which included quench tower & quench water system, caustic stripper, cracked gas compressor, and primary process driers & regeneration system
Pyrolysis gasoline distribution team leader - Identified contamination sources and resolved product quality issues
Education
McNeese State University, Lake Charles, LA
B.S. Engineering, Chemical Engineering Option, December, 1991
Professional Societies and Associations
AIChE registered member