To obtain a challenging work environment, this motivates me towards self learning of new technologies and thus helping me to offer a meaningful contribution in the company’s growth.
Currently working in Adhiam Thermal Systems & Solutions Pvt.Ltd as Engineer in Assembly and Quality assurance departments.
Controlling overall production and servicing activities.
Previously having experience of about 3 years in Production & Process departments in automobile industry.
Demonstrated expertise in handling: Production of plated heat exchangers by assembling plates with gasket and to provide service for the plated heat exchangers by analyzing the reason for break down and to provide adequate solutions and to ensure the quality assurance for the bought out items.
Designation :Graduate Engineer Trainee- GET (June 2015-2016)
:Engineer-Production department (June 2016-Jan 2018)
:Engineer-Production department (June 2018-Feb 2019)
:Engineer-Production/QA department (Mar2019-till now) Company’s worked :
Adhiam Thermal Systems & Solutions Pvt.Ltd, Guindy Hitech chains Pvt.ltd, Karur
Renold Chain India Pvt.ltd, D.Gudalur, Dindigul
ROLES & RESPONSIBILITIES
Monitoring the production activities and ensuring the quality of heat exchangers.
Ensuring the quality of plates using NDT technique of DP test and light box test
Preparing documents for quality, production, service and monitoring the incoming and outgoing materials.
Maintaining the stock materials with proper procedures
Analyze the condition of plated heat exchangers and to provide proper service for plated heat exchangers.
Identifying the reason for leakage or else breakdown of plated heat exchangers.
Monitoring the overall activities of production from assembly to service aspects.
Visiting the customers site area and doing servicing of plate heat exchangers.
Controlling the site works and providing solution for the breakdown heat exchangers.
Monitoring the overall production from assembly to dispatch.
Formulating the production plan as per sale orders and doing production as per scheduled dates.
Procurement of materials for production activities
Completing the production at earliest by effective plan Earlier Roles & Responsibilities
Planning & scheduling for all shop floor activities.
Effective use of 3M”s to achieve the maximum output
Plan has to be carried out in an effective manner. Effective plan has to carried out by allocating the right resources to the right persons
To verify the product output as per the requirement
To monitor line wise production schedules on daily basis
Achieving production target, line balancing & improve the productivity
Check the Raw material status and inspect the physical properties of material at regular basis
To manage the production targets within the delivery commitments.
Work towards the delivery commitments in order to improve the growth.
Plan and improve the operational efficiency
Plan & modify the existing procedures to obtain better production targets.
Kaizen implements in accordance with cost saving and production efficiency.
To evaluate the reason for product failure’s and to propagate new ideas to achieve the output
Responsible for making FMEA charts for the product failure and to find the solution to avoid in the future
Responsible for TQM activities and preparation of SOP’s and one point lessons.
Responsible for safety/EMS & EHS management
Support QA/QC for quality standards and documentation.
New product development in line with customer specification requirement.
To follow the Raw material and production related tool spares as per the production schedule.
Discussing of On time delivery (OTD) as per planning schedule in every production meetings.
To achieve the Production commitments (PCD) by achieving OTD
Monitoring the production outputs by calculating OEE
Monitoring & controlling the entire process through SAP software
Following the first in first out procedures
Time study, Method study, Process flow and line balancing activities for production related activities
Find out the trouble shooting issues in the machine and to solve them for better production.
Handled the various gauges and quality measuring instruments. KEY SKILLS
5S,3M & 3C
TPM & OEE-Overall Equipment Effectiveness
7QC Tools, FMEA
Material management through SAP
Handled Special process like Tumbling, Centrifuging, Shot penning
Handled Centre less Grinding and Pin cutting Machines
Kaizen suggestions and implementations
Improved Process efficiency and reducing the consumable cost by better ideas. SKILL PROFILE
Understand drawing and usage of drawing tools
B.E in Mechanical Engineering from Institute of road and transport technology under Anna university in the year 2011-2015 with 78%
2009-2011 Higher secondary in Vivekanandha Hr. Sec School, Namakkal with 95%
2009 SSLC in Cheran matriculation Hr. Sec School, Karur with 88.88% PERSONAL PROFILE
Name : P.Sivanesh kumar
Father’s name : K.M.Palanisamy
Date of Birth : 14.03.1994
Linguistic abilities : English,Tamil,Hindi
Permanent Address : 48,Karaipalayam,
Poolan colony, Nadayanur (post),
Karur (DT)-639 117
Interested activity : Playing foot ball, swimming. I hereby declare that the particulars furnished above are true to the best of my knowledge and belief.