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Engineer Manager

Location:
Chennai, Tamil Nadu, India
Salary:
13lakhs
Posted:
December 26, 2019

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Resume:

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CURRICULUM VITAE

R.SANKARANARAYANAN

ada5hp@r.postjobfree.com

Contact. No.:

**** 944-***-****.

Communication Address:

SANKARANARAYANAN.R

Door.No.F2-

Guru Residency

Sri.Raghavendra Apartments,

Dr.U.V.Swaminathan Street,

New Perungalathur,

Chennai-600063.

Permanent Address:

S/O. R.RAMAMOORTHY

Door. No:-3 1st street,

Kottaimedu, Gidanga1-1

Tindivanam-604001

041********.

Personal Data

Date of Birth: 22-Aug-1980

Sex : Male

Nationality : Indian

Marital status : Married

Children’s : 2 Daughter’s

Languages-Known: English

and Tamil

Passport Number:

M7325783; Expiry date:

01-03-2025.

CURRENT CTC:

9.85 Lakh / Annum.

EXPECTING- CTC :

13.00 Lakh / Annum.

Notice Period :

45Days

Objective

To secure challenging assignments as a professional in areas trained and experience gained in, where I can grow along with the organization with great responsibility.

Summary

Manager with 19 Years of Experience in Automotive Industries.

Handling Supplier Quality Engineering &QMS.

Qualified & Certified IATF16949 & ISO 14001 & 45001 Internal Auditor.

Lead Auditor for ISO9001:2015 from Intertek India Pvt Ltd, Chennai.

VDA6.3 Process Auditor from TUV-SUD –Germany.

Handling 9 Commodities Process Suppliers in SQE, Education

B.E. Automobile Engineering in Anna University, Chennai.

(1st class-May-2008-PartTime Course- 63.5% of marks.)

Diploma in Mechanical Engineering – Passed in First Class with Honors

(87.5% of marks) from Sri Nallalaghu Polytechnic, Puzhal, Chennai 66.

(completed by April-2000)

Current Employer

M/s Infac India Pvt.Ltd, Padappai, Chennai.

Duration : From 2nd Sep- 2013 to Till date.

Designation : Manager – SQE / QMS

Experience : 6+years In SQE & QMS (Quality Dept )

Previous Employer

M/s Dong Sung Precision Company Pvt Ltd, Thiruvallur, Chennai. Duration : From Aug- 2010 to July-2013.

Designation : Dy.Manager– QA-Dept.

Experience : 3 years In QA/QC & NPD-Projects.

Previous Employer

M/s Rane Brake Lining Limited, Ambattur, Chennai.(Rane Group) Duration : From October - 2009 to June-2010.

Designation : Sr.Engineer – Manufacturing- Quality-Dept Experience : 1year In Improvements Projects—Mfg.-QA. Previous Employer

M/s Emirates Techno Casting FZE,

Hamriyah Fee Zone,

Sharjah, UAE.

Duration : From Sep - 2008 to July-2009.

Designation : Sr. Engineer – Quality-Dept,

Experience : 1 Year In Manufacturing of Valve Casting Industry. Previous Employer

M/s Sundaram Brake Linings Limited, Padi,Chennai.(TVS Group) Duration : From Oct - 2000 to July-2008.

Designation : NPD-Process Engineer – R&D cum Quality-Dept Experience : 8 years in Mfg. of Brake Linings & Disc Pads. 2

Company profile

Infac India Pvt Ltd, Chennai. India. (Tier-1 to M/s. Hyundai Motor India Ltd, & Volks Wagen) Manufacturer of Control, Ignition, Battery & Feeder Cables &Horn Assembly for Automotive Car Industries for OEM & Exports Markets.

Job Profile :-( Roles & Responsibility in SQE/QMS –Department) Position: Dy.Manager- Supplier Quality Engineering (SDE)

Responsible & Handling:9 Commodities Process Suppliers in SQA & SDE Stamping, Turned, Rubber, Plastics, Forged, Die-casting, springs, SUS & Electric Wires

& Plating Process Parts Suppliers.

Responsible for Child Part Development and working towards APQP Elements in Supplier Ends.

Develop Continuous Quality Improvement plans with suppliers and monitor progress.

Assist commodity in New Supplier Assessment and Selection.

Perform periodic process audits at supplier sites, audit rating, areas of risk, observations and improvement opportunities and track gap closure at Supplier Sites.

Monitor supplier performance metrics and deploy improvement plans accordingly.

Carrying out APQP/PPAP/ ISIR– level 5 run at supplier’s premises during initial part submission.

Coordinating for SQ-MARK/100PPM-Certifications with Hyundai Teams.

Periodic review and updating of PFMEA, Control Plan & Work Instructions.

Surprise Audit will be carried out for Top 5 Worst Suppliers on monthly basis.

For Localization Projects-Supplier Audits & PPAP Approval Co-Ordination with IQC, CQA & NPD Team & Get it Approval from Customer.

VDA 6.3—Process Audit Conducting for VW-Suppliers & In-House Audits.

Coordinating & Facings Customer Audits with Hyundai & Volkswagen.

Management Representative of the Company-QMS(IATF16949:2016) Achieved Tasks:

Successfully Qualified for VDA 6.3 Process auditing techniques. Since from 2013 to till date

Successfully Implemented APQP /PPAP of 150 part variants at supplier ends.

Supplier upgrading activities using QC Tools Techniques.

Implemented 20 New Supplier Development & Upgrade the Existing Red Category Supplier.

Reduction of Supplier PPM from 734 to 100 PPM & Cost Reduction Activity.

Handled -IATF-Witness Audit & Succeed for QMS, EMS & OHSAS Audits from TUV. CERTIFICATIONS

VDA 6.3 Process auditing techniques – P-6.3-1309-B-3857-1(Valid Till-13.09.2022).

IATF 16949:2016 (Internal Quality Auditor-Jan-2017)–JVR Consultants (JVR/IATF16K/001).

Qualified Internal Auditor in ISO 14001:2015 & ISO 45001:2018-from Transbiz Consultant.

IRCA Lead Auditor for ISO9001:2015 from Intertek India Pvt Ltd, Chennai. Company profile

Dong Sung Precision Company Pvt, Ltd, Chennai. India.

Manufacturer of Precision Machined Parts for Brake & Fuel Injections Assemblies for Automotive Car Industries. (Tier-2 to Hyundai).

Position: Dy.Manager- Quality Assurance

Management Representative of the company.

Responsible for overall Quality Control Department Activities.

Responsible for New Product Development Activities.

Responsible for Establishing and Maintaining TS 16949:2009 System Requirements.

Responsible for Taking Corrective and Preventive action at Incoming&In-process.

Responsible for Customer Complaints & Submitting 8D.

Responsible for Quality Plan / Control Plan.

3

Achieved Tasks:

Implementation of ISO TS16949:2009.

Awarded & Co-ordination with HMI-Mando Brakes for Getting SQ Mark Certification.

Successfully launch of New Product Development Activities with Delphi TVS & Brakes India. Company profile

Rane Brake Lining Ltd, Ambattur Estate, Chennai. India. (Rane Group Company)

Manufacturer of Brake Linings, Clutch facings, Railway Brake Blocks and Disc Brake Pads. As OEM and for Export market.

Position: Sr.Engineer Quality Assurance

Responsible for overall inspection process and product and process quality of Disc Pad & Brake linings Modules.

Responsible for Product& Process improvements Projects.

Responsible for TQM activities like Daily routine management (DRM), Management Business Review.

Responsibility for preparation of production part approval process (PPAP) documents.

Responsible for providing leadership in production depts. for pilot supply of NPD Products.

Reduction of internal scrap using QC Story approach. Achieved Tasks:

Reduction of In House rejections from 645 PPM to 63 PPM

COPQ improvement from 5% to 1.8%.

Contribution towards achieving the “Best Supplier Quality Company profile

M/s Emirates Techno Casting FZE

One of the best foundries in the world, Producing Valves and heavy Engineering castings in Steel, Special Steel, Stainless Steel, Duplex, Super Duplex and Nickel based grades for Oil, Gas, Cryogenic, Petrochemical, Nuclear and power project application. Position: Sr. Engineer

Responsible for implementing QMS related to Casting Process requirements.

Review & updating of all calibration of Equipment’s/Gauges & Welding Machines.

Auditing the internal Process Flow & Control Plan.

Preparation of work instruction/procedures and control plan reports.

Effective participation in team specialized for Oil, Gas, Petro chemicals, Nuclear and Power projects.

Handled QMS External Audits with TUV, Lloyds, DNV, PED and NORSARK Approvals. Company profile

Sundaram Brake Linings Ltd, Padi, Chennai, India. (TVS Group Company)

- Winner of Deming Application price for TQM

Manufacturer of Brake Linings, Clutch facings, Railway Brake Blocks and Disc Brake Pads. As OEM and for Export market.

Job Profile: 8Years- Experience & Job responsibilities Position: R&D-Process Jr.Engineer:

New Product development activities & interface with manufacturing and design engineering.

Preparation of APQP & PPAP for new product and processes flow.

Preparation of pilot supply for NPD.

Responsible for incoming component inspection for NPD products.

Responsible for providing pilot supply of NPD Products.

Reduction of internal scrap using QC Story approach.

Responsible for process audits, constantly monitor production supply of NPD & assist with Continuous improvement.

4

Position: Customer Quality - Engineer

Team leader for solving Customer Quality issues in all 4 plants. (Padi-Chennai, Madurai- Plant-1&2 and Plant4-Mahindra city, Chennai)

Responsible for maintaining Quality of products & systems.

Planning & carrying out MPPA, PDI audit & Tooling audit.

Assuring 100% customer (outgoing) & supplier (incoming) quality.

Contributed towards achieving the “Best Supplier Quality Award” from M/s.Brakes India Limited.

Contributed towards M/s. Mando Brakes and BOSCH, LUK India Ltd- for solving quality issues through 8D methodology.

Customer rejections handled and give analysis, corrective action report and also prevention report through QC- story Approach.

Position: Customer Quality –Sr. Engineer (Complaints Performance-Related)

Handling customer complaints- field related issues.

Review of warranty analysis report & updating of PFMEA, Process Flow & Control Plan.

Conducting & visiting the customers directly about the complaint and Solving problems through 8D Methodology Process.

Professional Development Program Attend

VDA 6.3(2016 Version) Licensed - Process Auditor from TUV-SUD, Chennai.

IRCA Lead Auditor for ISO9001:2015 from Intertek India Pvt Ltd, Chennai.

Qualified Internal Auditor in IATF 16949:2016-from JVR Consultant,

Qualified Internal Auditor in ISO 14001:2015 & ISO 45001:2018 -from Transbiz Consultant,

7QC Tools & Core Tools APQP, PPAP, SPC, MSA, and FMEA.

Problem Solving through 8D Methodology Process.

Communication strength:

Quick learner.

Good Communication and Presentation skills.

Good team player.

A dynamic Person, easily adhere to challenging environment.

Believe in hard work, create good working atmosphere. CO – Curricular Activities:

Participated and Won Prizes at State Level Sports Meet1999-2000-- as an Athlete.

Participated and Won Prizes at Divisional Level Sports Meet1999-2000-as a Foot Ball Player.

Participated and Won Prizes in Cricket of TVS –Padi Cup-2004-Chennai.

Participated and Won Prizes at GMC AJMAN Sports Meet 2009 Sharjah-UAE - as an Athlete.

Zero Absenteeism Award from Infac India for the period of Oct –Dec 2016. Declaration

I hereby declare that the above information given by me are true and correct to the best of my knowledge. Date: Yours faithfully

Place:

(R.SANKARANARAYANAN)



Contact this candidate