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Manager Plant

Location:
Arakkonam, Tamil Nadu, India
Posted:
December 26, 2019

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Resume:

May **** - Jun ****

S PURUSHOTHAMAN

No ** Thandalam Village Kumpinipet Post Arakkonam Taluk

Ranipet District PIN 631003

+917********* ada5eq@r.postjobfree.com

LANGUAGE

Read, Write, Speak: English,

Tamil

Speak: Telugu, Kannada, Hindi

SKILLS

Process enhancement

Maintenance and

troubleshooting

Project Coordination

Installation and commissioning

Team Management

O&M Reports

Drawing Verification

Technical Analysis

SAP - PP, PM, MM

Budgeting

Purchase Planning

Orders Negotiation

Stock & Inventory management

Safety Standards

MS Office

INTERESTS

Reading books

Watching Engineering videos

Playing chess and cricket

OBJECTIVE

To enhance my professional skills, capabilities and knowledge in an organization which recognizes the value of hard work and trusts me with responsibilities and challenges. EXPERIENCE

Kisarawe Cement Company Limited

Plant Manager

Responsibilities:

Production and quality control

Maintenance of equipment (Mechanical, Electrical

and Instruments)

Dispatch and deliveries

Daily reports to management (Production, Dispatch

and Maintenance report)

Profit and loss of the plant and the targets by the management

Implementing the safety standards

Maintaining the manpower

Preparing their appraisal and evaluation

Inventory control & maintenance

Regular meetings with all departments heads to

meet the targets

Coordination with transport department to align

dispatch plan

Equipment check list verification and evaluation

Planning and execution of rules, regulations and

procedures

Dealing with local bodies like TRA, TBS., for plant operational and quality issues

Jan 2014 - May 2015

May 2013 - Jan 2014

Sun engineering

Project Manager

Responsibilities:

Preparing quotations

Planning and execution within the stimulated time

frame

Negotiation on quotations and supplies

Budget preparation

Ensuring safety of man, machine and materials

Report preparation for daily utilization of man,

machine and materials

Planning in detail to execute the projects

Arrangements of tools and tackled

Cost effectiveness plan

Arranging the basic needs to the employees.

Daily meeting with engineers to ensure the effective utilization of man machine and materials

Eagle eye open in supervising and observing the

wastages

Zuari cements Limited

Assistant Manager

Responsibilities:

Keep the equipments RTS not less than 90%

Equipments task list and history maintenance

Scheduling the preventive & scheduled maintenances Preparing the requests for spares to get in time

Shift arrangements for engineers / supervisors

Dealing with contractors for shutdown planning

Dealing with contractors finalising

Safety standard implementation against the job

environment

Jun 2012 - May 2013

Dec 2007 - Jun 2012

UltraTech Cement Limited, BirlaWhite, Jodhpur

Section Incharge

Responsibilities:

Project identification and preparation

Project planning and budgeting

Coordination with design department for drawings

Raising requests for materials and machineries

Preparing the project execution plan in details

Preparing the required permits

Giving training to the workforce in Safety

Safety standards (LOTOTO, Scaffolding, work @

height, CSE, hot work permit, PTW Systems, hole

covering, JSA, HIRA, JCC) Implementation

committee member for the plant.

Safety standards audit committee member

UltraTech Cement Limited, GiCW

Section Engineer

Responsibilities:

Keep the equipments RTS

Maintains the optimized level of MTTR and MTBF

Shift arrangements to the supervisors

Raising the purchase requests for spares and

manpower

Safety standards implementation

Ensuring the equipments task lists are done on time and standardized.

Preparing SOP and SWP for maintenance activities

Arranging the manpower according to the schedules

and leaves

Be the part of technical audit team (internal)

Ensuring the supportive arrangements from other

departments like, HR, electrical, instrumentation and the contractors too.

Safety standards (LOTOTO, CSE, hot work permit,

PTW Systems, hole covering) APEX committee

member for Aditya Birla Group of companies.

Safety standards audit committee member

Nov 2000 - Dec 2007

1995-98

UltraTech Cement Limited, ARCW

Shift Supervisor

Responsibilities:

Shift production and quality control

Ensuring the plant operations at the maximized

productive

Ensuring the consistent quality of the shift product produced

Ensuring the raw material availability to operate the plant hassle free

Ensuring the raw material receipt qualities (Clinker, gypsum and fly ash)

Coordinating with inter-departments for online and offline problems to solve at the earliest

Reporting to the manager about the shift operations at the end of the shift

Taking care of inwards and outwards of materials,

vehicles and manpower

Taking care of complete plant activities in night

shifts

Reporting to concern department heads like HR (

vehicle movements), CSO (security), Electrical,

Mechanical, Instrumentation ( breakdowns and repair details)

WCM audit committee member

PACT (Process area Care Team) leader for CPP and

packing plant in WCM (World Class Manufacturing)

EDUCATION

Murugappa Polytechnic, Chennai

Diploma in Mechanical Engineering

68.17

PROJECTS

UltraTech Cement Limited, GiCW

A VRM (LM53.3+3LKS) based 1.5 MTPA plant project

commissioned

UltraTech Cement Limited, BIRLA WHITE, Jodhpur

i) A chalk handling unit of 2 kms EPC done and commissioned ii) Clinker Dust handling system from kiln (1&2) EPC done and commissioned

iii) EPC done crusher plant of 175tph EPC done from the scrap and commissioned

ACHIEVEMENTS & AWARDS

Certificate of appreciation: For taken charge of flooded situation in the absence of seniors, and took immediate measures to rescue the people in the flooded buildings and also safeguard the machinery and property, risking my limbs and life.

REFERENCE

S Venkataraman - "Kisarawe Cement Company Limited" General Manager

ada5eq@r.postjobfree.com

+919*********

Sampath Kumar Ponnuswamy - "Karcement JSC, Kazakhstan" Consultant and optimization expert for cement plant ada5eq@r.postjobfree.com

+919*********

ADDITIONAL INFORMATION

Successfully held the following responsibilities:

Safety Trainer : “Train the trainer” for the group of unit representatives

Safety Committee : Safety Standards and procedures preparation committee for entire Cement group of ABG

(Confined Space Entry, Hot Work, Hole covering, Job Cycle Check )

Safety Standard Implementation : The safety standards

(GWP, LOTO, CSE, W@H, Scaffolding, Lifting & lowering) implementation coordinator for the business unit of ABG.

World Class Manufacturing : Facilitation in achieving Global standards in manufacturing.

Internal Auditor : Internal Consultant for improvement initiatives, Internal Auditor for Maintenance and Safety. SAP PM, PP and MM Module : Facilitating SAP Modules implementation such as Production, Equipment

database, maintenance task list, etc., and new codes creation for equipment spares.

CERTIFICATES AND COURSES

S PURUSHOTHAMAN

Planning and identifying project risk

This certificate (GOLD) course meant:

To assess the risk in the project

Planning to minimize the hazards and risks

To schedule the risk reduction facilities in projects To monitor the status and update the requirements

Management development for technical professional

This certificate (GOLD) course means to:

Identify the scope of Technical Professional manager Develop the managerial skills

Maintain the sustainability

Overcome through the difficulties in management

Train the manager in how to react in critical situations, decision making and man management towards the

management goals.

Certificate of Appreciation

This certificate is issued for conducting training session on JOB CYCLE CHECK safety standard during year 2012-13 Certificate of Appreciation

This certificate issued for conducting training session on HOT WORK safety standard during year 2012-13



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