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Metallurgist/Metallurgical Engineer

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Posted:
December 29, 2019

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RESUMÉ

Julius Caesar C. Viray

Contact Information:

Mobile : +63-917-***-**** (Philippines)

: +63-943-***-**** (Philippines)

E-mail : ada55v@r.postjobfree.com

Work Experience:

March 2018 – Present

Consults with colleagues and business owners on metallurgical and related technical aspects within the manufacturing, inspection and testing, laboratory, and research industries.

01 November 2008 – 28 February 2018

Midal Cables South Alba Industrial Area, Kingdom of Bahrain Quality Control Engineer – QA/QC Department

Functions as metallurgist and quality control engineer for quality assurance and quality control department. Reports to the QA/QC Manager.

Coordinates carrying out daily routine and third party inspection and testing on every process stage of each product with inspection and testing personnel; and third party inspectors.

Implements dispositions on non-conforming material. Analyzes and interprets inspection and test results.

Reviews and approves inspection and test plans; quality plans; and inspection and testing documents (reports, certificates, etc.) for manufactured products.

Coordinates with concerned departments with respect to implementation of corrective and preventive actions for non-conformances.

Carrying out and creating reports on type testing of manufactured products.

Planning, supervision, and implementation of the calibration/servicing of testing and measuring instruments and equipment used in the laboratory and the entire plant.

Handles the plant metallurgical processes in coordination with Production and Research & Development departments.

Analyzes customer complaints related to product quality, their corrective actions, and recommendations for prevention; in coordination with the company’s Customer Complaint Committee and Marketing department.

Optimizes plant operations with production, quality, R & D, and engineering departments.

Works with the Quality Assurance and Production Managers in terms of improving and modifying metallurgical aspects of plant operations. Page 2 of 4

Coordinates with R & D and Marketing departments on the metallurgical aspects of market research, product improvement, and product development based on customer requirements.

Maintains and updates plant standards specifications in accordance to internationally known standards specifications for the aluminum and, wire and cable industries. Maintains correspondences with international standard organizations relevant to the products and processes of the company.

Assists the Quality, Safety, Health, and Environmental Management System department in testing and measuring plant gas emissions, wastewater, plant noise level and other environmentally related issues.

Assists the ISO department in updating the company’s quality management system. 27 May 2003 – 31 October 2008

Midal Cables South Alba Industrial Area, Kingdom of Bahrain Metallurgical Engineer – QA/QC Department

Functions as metallurgist for quality assurance and quality control department. Reports to the QA/QC Manager.

Planning, supervision, and implementation of the calibration/servicing of testing and measuring instruments and equipment used in the laboratory and the entire plant.

Handles the plant metallurgical processes in coordination with Production and Research & Development departments.

Analyzes customer complaints related to product quality, their corrective actions, and recommendations for prevention; in coordination with the company’s Customer Complaint Committee and Marketing department.

Works with the Quality Assurance and Production Managers in terms of improving and modifying metallurgical aspects of plant operations.

Coordinates with R & D and Marketing departments on the metallurgical aspects of market research, product improvement, and product development based on customer requirements.

Maintains and updates plant standards specifications in accordance to internationally known standards specifications for the aluminum and, wire and cable industries. Maintains correspondences with international standard organizations relevant to the products and processes of the company.

Assists the Quality, Safety, Health, and Environmental Management System department in testing and measuring plant gas emissions, wastewater, plant noise level and other environmentally related issues.

Assists the ISO department in updating the company’s quality management system. 18 July 1998 – 06 October 2001

Gulf Aluminum Rolling Mill Company North Sitra Industrial Area, Kingdom of Bahrain Foil Mill Metallurgist / Quality Control Engineer

Functions as metallurgist and head of quality control department for the Foil Mill.

Planning and supervision of quality control activities; and work assignments of quality control and laboratory personnel.

Handles metallurgical processes of foil mill project, including operation of mill cooling systems and coolant control.

Responsible for foil products customer relations and product development.

Works in-line with production and engineering departments for optimum plant operations.

Works with management in terms of improving and modifying plant operations.

Coordinates with sales department on market research, product improvement, and product development based on customer requirements.

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04 November 1993 – 31 March 1998

Reynolds Philippine Corporation Dasmariňas, Cavite, Philippines Process Control Inspector

In-process inspection of in-process products.

Quality control inspection of finished products.

Disposition for non-conforming products and parameter adjustments in operations.

Works in coordination with quality control and production departments. 20 March 1992 – 31 May 1992

Philippine Associated Smelting & Refining Corporation Isabel, Leyte, Philippines Trainee Metallurgical Engineer

On-the-job training as metallurgical engineering student.

Familiarization training on copper smelting and refining.

Worked as part of crew on each plant section.

Makes recommendations to assigned superiors in terms of operation improvement and cost reduction ideas.

Educational Background:

Mapua Institute of Technology Intramuros, Manila, Philippines Bachelor of Science in Metallurgical Engineering April 1993

Training is more on adaptive metallurgy but has adequate background in extractive metallurgy.

Feasibility study conducted on Ferro-Chrome production in the Philippines

On-the-job training at a copper smelting and refining plant.

Informal training at the Metals Industries Research & Development Center as part of college course.

Studied materials science as part of college course. Skills:

Microsoft Word

Microsoft Excel

Microsoft Powerpoint

Accessing Oracle-based databases

Mechanical testing and corrosion testing of metals

Type testing of stranded conductors

Metallographic analysis of metals

Metallurgical failure analysis

Fluent in spoken and written English and Filipino

Adequate experience gained in metallurgical research and development Seminars/Trainings Attended:

Symposium on New Trends in Metallurgy, 17 – 18 September 1992, Society of Metallurgical Engineers of the Philippines

Basic Heat Treatment, Welding, and Metallography, October 1992 – March 1993, Metal Industries Research and Development Center, Philippines

Internal Quality Audit Training Course, 14 – 16 January 1997, ACE Consultant

Training on Statistical Process Control, 03 – 05 February 1997, ACE Consultant

Course in Conducting Performance Appraisals, 14 – 18 August 1999, Gulf Aluminum Rolling Mill Co.

Microsoft Excel Level 2, 23 – 26 April 2006, Almoayed Institute of Technology in coordination with Midal Cables Ltd., Bahrain

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NLP Managerial Skills, 21 July 2008, Horizons HRD in coordination with Midal Cables Ltd., Bahrain

Aluminum Casthouse Technology, 22 April 2009, Otto Junker Group in coordination with Kanoo Commercial Group, Bahrain

ISO 9001:2008 Transition Training Course, 26 November 2009, Quality Consulting and Training, Bahrain

ISO/IEC 17025, Measurement of Uncertainty, Calibration & Traceability, 20 – 23 June 2010, Infovision Consultants W.L.L., Bahrain

Bahrain International Green Tech-Expo & Forum 2012, 13 – 15 March 2012, Public Commission for the Protection of Marine Resources, Environment and Wildlife, Kingdom of Bahrain

ISO/IEC 17025 Laboratory Management System, 10 December 2013, Infovision Consultants W.L.L., Bahrain

ISO/IEC 17025, Internal Audit, Measurement of Uncertainty, Calibration & Traceability Training Course, 26 January 2014, Infovision Consultants W.L.L., Bahrain



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