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Engineer Quality

Location:
Rawdat Al Khail, Qatar
Posted:
December 18, 2019

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Resume:

LAKKAPPA MARAPUR

Mobile No. +974-********.

E-mail:- ada3tr@r.postjobfree.com, ada3tr@r.postjobfree.com

BRIEF OVERVIEW

B.E. (Mechanical) with 10 years of experience in offshore structural, piping, pipe line and machinery in Quality control and Quality Assurance Engineer.

Presently associated with Nakilat-Keppel Offshore & Marine Limited as QA/QC Engineer.

I am having Welding inspector certification CSWIP-3.1. Certificate no-108768, ISO 9001:2015 Lead Auditor Approved by IRCA and NDT level II in PT, MT, RT & UT.

Adept in managing manufacturing activities involving in-process inspection, team building, and co-ordination with internal departments.

Proficient at handling multiple tasks and projects simultaneously in challenging environments.

Conversant with inspection techniques such as hydro testing, dye penetrate testing, magnetic particle testing, etc.

Demonstrated abilities in managing various operations as per the set parameters & standards as well as experience of developing procedures for operational excellence.

Clear understanding of the industry, technology trends with the distinction of instituting quality control techniques to achieve product excellence at the lowest overall cost and time. EDUCATIONAL DETAIL

BE( MECHANICAL) VTU BELGAUM,KARNATAK 2005 -2009 71% DISTINCTION

PUC 2ND

Pre-university Board Bangalore 2004-2005 58.60%

SECOND CLASS

SSLC SSLC Board Bangalore 2002-2003 85.45% DISTINCTION Final Year Project:

“SAND WASHING MACHINE”

Technical Skill

Operating System: WINDOWS NT, 2000, XP, Linux

Geometry Creation S/W: AutoCAD, CATIA V5R16.

Microsoft Office (2003/2007)

NDT Specialization: ASNT LEVEL-II in UT, RT DP & MPI. Others certificates : 1. Coaching for performance programme, GO Green program. 2. T-BOSIET OPITO approved.

3. Basic H2S OPITO approved.

PREVOIUSE JOB PROFILE

Company:

Nakilat-Keppel offshore & Marine LTD. Doha Qatar QA/QC Engineer. Duration: From 17-July-2018 to Till date.

Job Handled

Bul Hanine Re-development project & North Field Bravo(NFB). Client: Qatar Petroleum & Qatargas.

Job Responsibilities:

Good knowledge in materials ASTM, ASME, EN, BS & API standard materials.

Preparation of project specific procedures.

Coordination with Authorized inspectors, Class surveyors and production for inspection activities.

Review of Welder qualification and limitations as per project requirements.

Qualification & Certification of welders and performance monitoring revalidation and maintaining continuity records.

Qualification and certification of welding procedures (WPS/PQR), witnessing mechanical tests & documentations.

Preparation & monitoring implementation of weld repair procedures.

Preparation & reporting of Non-conformities associated with the ITP, Drawing and Procedures

Ensure the inspection activities are in line with ITP and project procedures.

Prepare ITP client’s requirements and projects specific requirements.

Purchase Order review with respective TBE.

Mill MTC review with respective PO, Material specification & project specification.

Perform receipt inspection of Structural, Piping, Pipe Line and Subsea materials.

Checking correct cutting method, edge preparation, pre-welding distortion control, correct level, method of pre heat applied to prior to tack weld, all tack welds monitoring and inspection as per approved latest drawing and WPS.

Performing inspection during welding mainly on whether condition, preheat, in process distortion control, consumables control, welding process and it all parameters as per WPS.

Perform inspection on weld condition (root, hot pass capping) and inter-pass temperature.

Performing visual inspection after welding and identifies its defects, checking welder traceability, final dimensional and raw material traceability. Checking all parameter with respect to NDT plane.

Inspection of process piping welds, weld repairs, flushing, gauging, hydrostatic pressure testing, reinstatement, mechanical completion & pre-commissioning. Leak tests of process piping systems.

Checking evacuation procedure, NDT procedure, re-welding procedure, welder approval and re-inspection of repaired area with visual inspection.

Conduct periodically mass tool box talk for welders and foremen for welding quality awareness and achievements.

Preparing work instructions, procedures and inspection plans and revise and update them as and when required.

Ensure of all safety compliances with local, company or national safety legislation.

Checking pipe and pipe pitting fit-up, dimensions, visual inspection of welding.

Checking pipe alignment on location, hydro test check list and wittiness it.

Witnessing leak test and structural test of structural tanks and piping.

Following welding process, non-destructive testing, destructive testing, fabrication raw material inspection.

Monitored and maintained the key data of the project in system.

Coordinating with third party and clients for inspections.

Verification of projects equipment’s and welding consumable storage condition in site.

Conducting trainings to QCC persons to empower.

Maintaining quality standards, ensuring stringent adherence to quality standards, norms & practices.

Involved in quality walkthrough to improve the process.

Preparing quality alerts on quality related subjects.

Attending internal and external audits.

Maintain the Documentation for Approved Drawings, WPS, Approved PQR, Test Plan, Material traceability, QC Inspection reports, Class & Owner Inspection reports, etc. PREVOIUSE JOB PROFILE

Company:

L&T Modular Fabrication Yard LLC.

Duration: From 12-Mar-2017 to 25-jun-2017.

Job Handled

HASBAH GAS FACILITIES INCREMENT-II, Well Head platforms & Jackets. Client: Saudi Aramco.

Job Responsibilities:

Receipt material inspection/ identification and test certificate review for structural, piping, mechanical equipment’s.

Carryout inspection as per ITP and SAMS, SAES requirement.

Fit up inspection which includes weld joint preparation, dimension and alignment as per latest drawing.

Verification of consumable, pre-heat and inter pass temperature as per WPS.

Consumable storage monitoring as per clients requirements and manufacturer recommendation.

Checking correct cutting method, edge preparation, pre-welding distortion control, correct level, method of pre heat applied to prior to tack weld.

Monitoring welder activities at pre welding, process welding and post welding as per WPS.

Physically verifying weld for soundness of the welding for root penetration, open surface Defects as under cuts, slag, cluster porosity etc.

Performing visual inspection after welding and identifies its defects, checking welder traceability, final dimensional and raw material traceability.

Routine Surveillance check of Electrode Handling, Welders card (prior as well as production welding).

Performs visual inspection as per approved procedure and standards.

Monitor repair rate and welder performance.

Assure weld repair activities as per approved procedure.

Prepare RFI to client for witness inspection stages.

Review positive material identification as per requirement.

Review P&ID, GA drawings & Isometric drawings related to the project.

Inspecting of piping pretest preparation, line walk and punch points preparation.

Wittiness Hydro test as per procedure.

Witness and review of PWTH charts as per project requirements & code requirements.

Review all instruments calibration certification.

Reviewing of Test Pack, Mechanical Clearance, and NDT Clearance as per Client requirement.

Review of WPS and conduct PQR as per AWS D1.1, ASME sec-IX and project requirements.

Visual Inspection of consumable and review of MTC as specification and project requirement.

Material storage and preservation audit for structural, piping materials & mechanical equipment’s recommended by manufacturer or clients requirements.

Welding Consumable monitoring (Baking, Holding & Humidity) in Site Sub-Stores.

Preparation and compilation of quality reports/records and other quality related documents for daily acceptance activity.

Liaison with TPI / Client Representatives for day to inspection activities.

Ensure all NC reports are logged properly and control the same by recommending corrective / preventive actions.

Conduct tool box meetings with team members and make them understand the importance of Safe Handling of materials and equipment’s.

Supervising welder performance and recommending corrective actions in order to ensure smooth flow of operations

Planning & coordinating inspection activities for various discipline inspectors at site and reports to the QC Manager on quality surveillance issues.

Developing daily, weekly progressive reports/quality control reports and recording them properly as a part of Document control in various quality & inspections procedures.

Conduct project awareness and Tool box talk program to production foremen and workmen.

Prepare Documents of all quality related activities.

Witnessing Pre-Commissioning activities at site.

Conduct tool box meetings with team members and make them understand the quality requirements. PREVOIUSE JOB PROFILE

Company:

Nakilat-Keppel offshore & Marine LTD. Doha Qatar as QA/QC Assistant Engineer. Duration: From 25-Oct-2013 to 15-sept-2016.

Job Handled

Forward Mounting Base(FMB), Lift boat, Bitumen Tanks, Maersk Oil Qatar (MOQ) spool fabrication and Marine vessels. Job Responsibilities:

Good knowledge in ASTM, ASME, EN, BS, API, marine materials and JIS standard materials.

Preparing ITP, NDT planes as per marine class, client’s requirements and projects specific requirements.

Before welding checking welding process, welding machine and ancillaries like cables, regulators, oven.. Etc.

Perform inspection and storage of pipes, plates and welding consumable.

Checking correct cutting method, edge preparation, pre-welding distortion control, correct level, method of pre heat applied to prior to tack weld, all tack welds monitoring and inspection as per approved latest drawing and WPS.

Performing inspection during welding mainly on whether condition, preheat, in process distortion control, consumables control, welding process and it all parameters as per WPS.

Perform inspection on weld condition (root, hot pass capping) and inter-pass temperature.

Performing visual inspection after welding and identifies its defects, checking welder traceability, final dimensional and raw material traceability. Checking all parameter with respect to NDT plane.

Monitor welder performance and welding procedure specification.

Performing structural testing and leak test as per NDT plane and approved drawing.

Checking evacuation procedure, NDT procedure, re-welding procedure, welder approval and re-inspection of repaired area with visual inspection.

Conduct periodically mass tool box talk for welders and foremen for welding quality awareness and achievements.

Preparing work instructions, procedures and inspection plans and revise and update them as and when required.

Ensure of all safety compliances with local, company or national safety legislation.

Checking pipe and pipe pitting fit-up, dimensions, visual inspection of welding.

Checking pipe alignment on location, hydro test check list and wittiness it.

Witnessing leak test and structural test of structural tanks and piping.

Following welding process, non-destructive testing, destructive testing, fabrication raw material inspection.

Monitored and maintained the key data of the project in system.

Incoming critical structural and piping material inspection as per specification requirements and projects requirements.

Mill test certificate reviewing as per material specification and projects requirements.

Coordinating with third party and clients for inspections.

Verification of projects equipment’s and welding consumable storage condition in site.

Conducting trainings to QCC persons to empower.

Structural, piping materials, equipment’s knowledge in jackets, lift boat and marine vessels.

Involved in ME-GI conversion and good knowledge material class requirements.

Good knowledge about certification requirements of EN10204.

Good knowledge in LSA and FFA inspection and class requirements.

Maintaining quality standards, ensuring stringent adherence to quality standards, norms & practices.

Involved in quality walkthrough to improve the process.

Preparing quality alerts on quality related subjects.

Attending internal and external audits.

Maintain the Documentation for Approved Drawings, WPS, Approved PQR, Test Plan, Material traceability, QC Inspection reports, Class & Owner Inspection reports, etc. PREVIOUS JOB PROFILE

Company:

ABG Shipyard Ltd. Bharuch Gujarat, India. In QA/QC dept as Engineer ABG Shipyard Ltd has constructed and delivered Specialized and Sophisticated vessels like Interceptor Boats, Self Loading and Discharging Bulk Cement Carriers, Split Barges, Bulk Carriers, Offshore Supply Vessels, Anchor Handling Tug Supply Vessels, Multi-purpose Support Vessel, etc. for leading companies in India and abroad Duration: Jan 2011 to oct-2013.

Job Handled:

DWT 32 K DSS Bulk carriers, DWT 35K SS Bulk carriers and DWT 54 K DSS Bulk carriers. Job Responsibilities:

Welding knowledge of SMAW,FCAW,MIG, TIG, SAW & identification of its defects.

Ensure traceability of all incoming material with material identification and test certificate.

Inspections like Fit-up at Pre-fabrication, Assembly and Erection stages as per QAP and relevant standards.

Involved in the inspections like Tank survey, Pneumatic-Test, Hydro-test, Hose test of Manhole & Hatch covers, etc

Preparation of NDT plan for hull structure as per classification rules.

Qualification of welders as per ASME section IX,AWS D1.1 preparing WPQR.

Co-ordination with production, client, owner and Classification society.

Giving guidance as per the Rules IACS in construction related problems.

Involved in Ship Pre-launching activities : Outer Hull survey, Water-level, Keel-sighting, Ship Principle Dimensions like Overall length, breath & height, Draft Marking & Load line Making

Inspections of piping fit up, weld visual inspection, installation survey and testing of piping as per approved drawing.

Inspection of out fitting items like bulwark, anchor system, insulation and draft marking etc.

Co-ordination with Design, Planning and Execution department.

Knowledge of hatch covers dry survey. Installation, operation and hose test, as per class requirements MacGregor instruction.

PREVIOUS JOB PROFILE

Company:

BHARATI SHIPYARD LTD. (RATNAGIRI).

From Jun 2009 to Jan 2011date As a QA/QC Engineer. JOB HANDLED

Projects : PLAT FORM SUPPLY VESSEL UT 755LN and 80 TON BULLARD TUG. Job Responsibilities:

Knowledge of various Ship piping systems such as Fuel oil System, Bilge Ballast System, Lube Oil systems, Fire Fighting system, Cooling System, Fresh water & Fuel Oil Cargo system, Compressed Air system.

Knowledge of Installation of seating of machineries like Main engine, Reduction gear box, Fire pump and auxiliary generators.

Alignment propeller shaft, Reduction gear box, Intermediate shaft and Main Engine alignment as per design instruction. Then carrying jack up test and preparation of Jack up curve graph as per per manufacturer instruction.

Conducting Test & Trials, Equipment commissioning, checking cable routing, checking of connection tightness, checking of safety devices, proper gladding, earthing, visual inspection of the control panels

After the pre-commissioning checks are over various tests and trials are conducted to check the performance of the equipment. These trials are conducted in the presence of owner’s representative and surveyor to the classification society. These trials are categorized as basin trials and sea trials

Knowledge of LSA & FFA Survey.

QA/QC Documentation: -

1. NCDCA Analyses

2. WPS, PQR &WPQR Class Approved Reports

3. Maintaining AQC & WQC

4. Maintaining Plates Record and matching mill certificate. 5. Calibration Certificates of Equipment’s.

Working with classify society:- DNV,NK,ABS, IRS, BV. PERSONAL DETAILS

Name : Lakkappa Marapur.

Date of Birth : 02/08/1986

Pass port No : U0128951

Sex : Male

Nationality : Indian

Marital status : Married

Permanent Address : L M Marapur.

S/O M B Marapur

AT/P: Beesanakoppa, Taluk: Gokak

Dist: Belgaum, State: Karnatak

Pin: 591227.

Mobile no. : +974-******** +91-819*******

E. Mail ID : ada3tr@r.postjobfree.com.

Language Known : English,Kannada, Hindi,Marati.

DECLERATION:

I here by declare that all the information’s provided above by me is true to the best of my knowledge. Signature Place:- Doha

L M Marapur. Date: - 28 November 2019



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