Key Skills

Profile Summary

Mechanical Design

Piping & Structural

Project Management

Production & Battleship Design

Product Development

Static Equipments Design

Reporting & Documentation

Reverse Engineering

Team Building & Leadership

Dynamic career of 10+years that reflects rich experience & year-on-year success in Mechanical Design and Piping & Structural across Marine and Static Equipments for Oil & Gas industries.

Preparation of Technical Specifications MR, PR and TBE/TBA for Pressure Vessels, Heat Exchangers and Storage Tanks.

Preparation of Piping Stress and Support Calculation for Skid Piping and Structural Calculation for Skid.

Design Calculation and Detailing of Pressure Vessel, Heat Exchangers & Storage Tanks by ASME, EN-133445, PD-5500,WRC-107/297,PED, SHELL DEP, TEMA, API650, API660, API12K, API620, NACE-MR0175 (ISO15156), UL-58 & UL-142

Design & Detailed Engineering of Horizontal Double wall underground and above Storage Tank by UL-58 & UL-142.

Design & Detailed Engineering of Pressure Vessel of “u” Stamp Requirement.

Preparation of Mechanical Design data Sheet for Pressure Vessels, Heat Exchangers and Storage Tanks.

Process planning for Indian NAVY warships hull construction and repairs of all kind of merchant ships, oil tankers, cargo vessels, FPSO, VLCC, Jack up rigs.

Career Timeline

Sep’09-Sep’10

Sep’10-Jun’12

Jun’12-Jul’13

Jul’13-Sep’16

Oct’16-mar’19 Since April’19

Special Technical services L.L.C.

As Sr.Design Engineer(Static

Equipments-Piping Design)

Soft Skills

Education

B.Tech. (Mechanical) from Vignan’'s Engineering College, Vadlamudi, Guntur, affiliated to Jawaharlal Nehru Technological University (JNTU) in 2005-2009.

Work Experience

Since April’19: Special Technical services L.L.C. Oman as Sr. Design Engineer (Static Equipments-Piping Design)

Client: DUQM Refinery & Petrochemical Industries Company L.L.C.

Role:

Preparation of Conceptual Design, Specifications & Mechanical Datasheet. Preparation of Material Requisition, Basic Design Basis, Enquiry Specifications and Material Requisitions & Technical Bid evaluation of Proposals, Bid Tabulation, for all Static Equipments like Air Cooled Heat Exchanger, Shell & Tube Exchanger, Column, Vessels & Filter packages etc. Interfacing with other dept. such as Piping, Instrumentation, Electrical, Process.

Active Participation in Technical Meetings with Vendors. Co-Ordination with all interdisciplinary like Process, Piping, Instrument, Planning, Projects, Electrical, Procurement, Drafting Department.

Worked as a Pressure Vessel Design Engineer Responsible for Calculation of Mechanical Design, Fabrication Detail Drawing, Nozzle load WRC-107/297 Calculation, Lifting Trunnion / Lug, Tailing lug, MDMT Calculation, Tall tower Design, Appendix-2-Body/Special Flange/SR nozzle/Contour nozzle calculation and detailing,Tube sheet analysis & calculation as per Tema/UHX; Preparation of ASME Manufacturer Data Report, Preparation of Technical data sheets, Requisitions, Vendor print review, Cost estimation, Co-ordination with inter Department as well as with client and vendor for Pressure Vessels, Heat Exchangers, Process Columns, Reactor, Storage Tanks,Filter etc. Ability to Identify Analyze and Resolve Design problems and Interferences and Coordinate with other disciplines.

Preparing FEED Documents, site survey & Feasibility study report for Static Equipments for Refinery Modernization Project and Future Up-gradation Project, Preparation of Mechanical data sheet, Specification &

Technical Tender Documents for Static Equipments.

Review of vendor Calculation & Drawings for Pressure Vessel (Microprotol Calculation), Heat Exchangers, Filter Separator & Columns.

Thermal Design of Heat Exchangers Shell & Tube (AES,BES,AEL,BEM,AEU,BEU)(API 660),Air Cooled Exchanger (API 661), Plate Frame Exchangers (API 662), Hairpin type exchanger ( Double pipe & multi tube)(API 663).

Piping calculation as per ASME 31.3 & Piping material section based on service & as per piping class.

Preparation of Valve list, line list for Skid piping.

Piping stress calculation, pipe support calculation for Skid piping. Structural Strength calculation for Skid beams.

Design & Detailed Engineering of Pressure Vessel, Piping, Skid & Heat Exchanger, as per ASME & API standards with “U”Stamp for Pressure Vessel.

Preparation & Review of Design calculation, GA Drawing & Fabrication Drawing for Static Equipments.

Preparing Thermal Design calculation & Mechanical Strength calculation for Heat Exchangers.

Previous Experience:

Oct’16-Feb‘19: Petrofac International Ltd., UAE(through MKG Contracting LLC) as Sr.Design Engineer

Project Handled: Design (static equipments) & Spoolgen of Oil & Gas (Mina Abdullah Refinery Plant); client: Kuwait National Petroleum Company (K.N.P.C).

Role:

Over 2+ years’ Experience in the Design and Engineering of Pipe Systems and Associated Equipment Including Pipe Supports.

Developed General site Arrangements,3D Piping and Equipment Modeling.

Extensive Experience in the Design, Review and checking of complex systems and Gravity piping isometrics.

Ability to Identify Analyze and Resolve Design problems and Interferences and Coordinate with other disciplines.

Proficient in PDS-3D piping and Equipment Modeling, PD draw, Isozen reporting Interference manager, Smart plant review, Smart Plant 3D Piping and Equipment Models.

Piping calculation as per ASME 31.3 & piping material section based on service & as per piping class.

Preparation of valve list, line list for skid piping.

Piping stress calculation, pipe support calculation for skid piping. structural strength calculation for skid beams.

Design & detailed engineering of pressure vessel, piping,skid & heat exchanger, as per ASME & API standards with “U”stamp for pressure vessel.

Responsibilities Including the Modeling of the Reactor Cooling Pumps and Associated Piping loops Cold and Hot legs, Fuel Handling Machine, Refueling Transfer Tubes and Fuel Elevator.

3D Modeling of Piping and Equipment’s According to the Field.

Assuring Engineering Coordination and Representing Client in Review Meetings.

Marking Shop & Field weld on hard copy (PDF) of Isometric Drawings as per guidelines.

Checking:

oResolved Isometric Extractions problems and Interference Clashes.

oInterface with the Stress Analysis group in the Resolution of Assigned Location of new Pipe Supports.

oFinal Documentation of Test packs Involving Weld Summary Records, NDE, PWHT, PT, MPT, RT, PMI and FN Reports.

Creating & Maintaining:

oTechnical Specifications, Engineering work Instructions and "Best Practices" Documents for Modeling, Drafting and Design.

Using Amogh (In-house Piping Database Software) for Overall Activities monitoring.

Responsibilities cannot be disclosed for this project due to national security level classified.

All design work accomplish in smart plant 3D piping modulus software.

Jul’13-Sep’16: SGS Marine Habitability Pvt. Ltd., Visakhapatnam as Sr. Design Engineer - R&D Unit for Product Development.

Projects Handled:

Concept creation, converting them into 3D models, fixing the boundary conditions, simulating the load cases preparing modeling for FEM analysis by mid surface extension.

Design & Manufacturing of Gas Tight, Water Tight, Weather Tight Doors and Hatches for Indian Navy Ships; client: Goa Shipyard Limited (GSL), Goa as Sr. Design Engineer using CATIA v5 and AutoCAD.

Design of Habitability, Gas Tight, Water Tight, Weather Tight Doors & Hatches, Machinery, Electrical, Refrigeration and Air Conditioning System for Indian Navy Ships, client: Hindustan Shipyard Limited (HSL), Visakhapatnam as Sr. Design Engineer using AvevaMarine and AutoCAD.

Design of Gas Tight, Water Tight, Weather Tight Doors & Hatches, Machinery, Electrical and Air Conditioning System for Indian Navy Ships, client: Cochin Shipyard Limited (CSL), Cochin as Sr. Design Engineer using CATIA v5 and AutoCAD.

Design of Gas Tight, Water Tight, Weather Tight Doors and Hatches for Indian Navy Ships, client: Garden Reach Shipbuilders & Engineers Ltd., Kolkata as Sr. Design Engineer using CATIA v5 and AutoCAD.

Design of Habitability, Gas Tight, Water Tight, Weather Tight Doors and Hatches for Indian Navy Ships, client: Mazagon Dock Limited (MDL), Mumbai as Sr. Design Engineer using Aveva Marine and AutoCAD.

Role:

Acted as Bridge and Coordinator between Site & Design Team to ensure a smooth flow of work.

Researching & developing ideas for new products & production systems.

Led all phases of design process for a multitude of products, components, parts, assemblies and subassemblies including drafting, dimensioning, tolerance, prototyping and documenting results.

Designed:

oInnovative component/module replacements for existing machinery that improved functioning and extended the life of equipment thought to be obsolete for a fraction of total replacement cost.

oMarine Accommodation System, GT/WT Doors & Hatches, Mechanical Manufacturing Drawings, Piping and Structural using Aveva Marine.

Assured that Main Engine & Associated Machinery, Electrical, Refrigeration, Air Conditioning and Cargo Handling Equipment were operating effectively.

Worked on sheet metal/ welded assembly design, injection molding design, tubing/hose/fitting design, fastening design, corrosion control, wiring harness design, ferrous & aluminum casting design, bearing system/gear design and pneumatic controls &vibration isolation design.

Prepared Reverse Engineering Drawings for Marine Components.

Jun’12-Jul’13: Larsen & Toubro Limited, Visakhapatnam as Design Engineer - Ship Building Center

Project Handled: Design of “INS Arihanth” and P24 Submarine for Indian Navy Battleships; client: Indian Navy, Ship Building Center, Visakhapatnam as Sr. Design Engineer using CATIA v5 and AutoCAD (Out-fitting Team)

Role:

Completed most prestigious projects (onboard) by Indian Navy in Vizag, Akula Class-II Nuclear Submarine “INS Arihanth” and P24 Submarine.

Liaised with other Departments like Machinery / Piping / Production for Design / Arrangement / Optimization.

Understood engineering drawings and reproduced machining drawings as per the requirements (known modules in CATIA V5: Part Design, Assembly, Drafting, Generative Shape Design Structural Detail Design and Piping Design).

Worked on:

oStructural Design Drawings, Detailing, Modeling and Other Onsite Drawings (ASFITTED).

oInternational piping standard codes such as ASME, ASTM & DIN Standards.

oMechanical Design (Nuclear Reactor System and Air Condition System) of Submarine.

Prepared Piping general Arrangement, ISO using CATIA v5, Bearings, Heat Exchangers and Shaft Materials for Motors & Generators.

Led Modeling of Installation & Structural Drawings, Rendered Properties and Prepared bill of Material, Shop Drawings & Details to the Modeled Drawings.

Sep’10-Jun’12: Sarojini Engineering Works Pvt. Ltd., Visakhapatnam as CAD Design Engineer

Key Projects Handled:

2x9 MVA Bhutan Ferro Industries at Pasakha, Bhutan.

8X22.5 MVA Abhijeet Ferro Tech Limited at Atchutapuram, SEZ, Visakhapatnam.

1X5 MVA Southern Africa Ferro Alloys Ltd., Zambia.

2x18 MVA Tata Steel Project, Gopalpur, Odisha.

Sep’09-Sep’10: Sujata Telecom (India) Pvt. Ltd., Visakhapatnam as CAD Engineer

Electrical Towers Design. 220kv,110kv,66kv, Station Structure and Sub Stations Design.

Freelancing Projects Handled:

Pilkington Automotive India Pvt. Ltd.: Design & Development of Wind Shields Volvo (OE), TATA (OE) and Renault (OES) using AutoCAD & SolidWorks.

Flash forged Pvt. Ltd., Autonagar, Vizag: Aluminum Doors Design, Casting and Forging Components Modeling using AutoCAD & SolidWorks.

Hinduja Power Plant, Achuthapuram: Office Furniture Design of 1st, 2nd, 3rd& 4th Floors using Solid Works and AutoCAD.

IT Skills :

Solid Works, CATIA v5, Aveva Marine, Smart Plant 3D, Spoolgen (EPC Pro man & Amogh), Micro station and AutoCAD.

Areas of Interest :

Design of oil & Gas, power plant & petrochemical

Design of nuclear sub marine & war ship design

Research & development of new energy

Personal Details :

Date of Birth:14/06/1988

Address: Special Technical Services L.L.C,Nizwa, Sulthan of Oman.

Languages Known: English, Hindi and Telugu

Passport Details: R2816528 (issued on 12-07-2017 at Vijayawada and valid till 11-07-2027)

Contact details : Mobile No : +968-******** (Oman), +91-957******* Whats app No.

Mail Id : ada2qi@r.postjobfree.com, ada2qi@r.postjobfree.com.

Skype ID : venu.way1

Date : Signature of the Candidate

VENU KUMAR .M

VENU KUMAR.M

Result-oriented Mechanical Design Engineer with a proven record of achievement in conceiving & implementing effective ideas; targeting top level assignments in Mechanical Design / Piping & Structural with a leading organization of repute in Marine / Oil & Gas sector.

ada2qi@r.postjobfree.com / ada2qi@r.postjobfree.com

+971********* / +919*********

Petrofac International Ltd. (through MKG Contracting LLC) as Sr. Design Engineer

Larsen & Toubro Limited as Design Engineer - Ship Building Center

Sujata Telecom (India) Pvt. Ltd. as CAD Engineer

Sarojini Engineering Works Pvt. Ltd. as CAD Design Engineer

SGS Marine Habitability Pvt. Ltd. as Sr. Design Engineer - R&D Unit for Product Development

Communicator Innovator

Thinker

Collaborator Intuitive

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