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Plant Manager

Location:
Jaipur, Rajasthan, India
Salary:
1100000
Posted:
December 12, 2019

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Resume:

RAJU KUMAR

Noida, Uttar Pradesh

M(O) : 880*******

Mail : ada10j@r.postjobfree.com

PROFILE SUMMARY:

Committed and professional maintenance manager having array of skills in projects management and operational excellence with leadership and strong communication skills, who prioritizes fulfilling role task correctly the first time. With a decade-long career in maintenance and did mechanical engineering from MNIT Jaipur, I am prepared and ready to tackle any production project engineering purchase and maintenance duties. Excellent managerial capabilities and oversight experience.

WORK EXPERIENCE:

Mitsui Prime Advance Composite of India pvt ltd. (Japanese MNC of PP pallets and rubber pallets)

Manager Engineering (June 2018- June 2019)

Planning designing fixing specifications of equipments of new plant along with all utilities to be set up.

Purchasing of capital goods by raising CAPEX and SREP’s. Responsibility from getting quotes to commissioning.

Enhancing productivity of packaging by finding best of technologies all over world.

Implementation of IATF in plant with more intense safety patrol with engineering solutions for safety and 5S and hence increasing the score. Auditing and documentation.

Eliminating NVA’s in process by doing value stream mapping, time and motion study and improving productivity by reducing idle time.

Improving work environment by focusing 5S and finding more near misses and improving work zone air condition by HVAC system by installing designed blowers and fans.

Planning designing and implementing of Sprinkler system in plant warehouse and offices and improving visual display for awareness in the shop floor. Acquiring work permit budgeting, leading the team and aligning according to goal with keeping all safety measures and time bound project completion within budget

Tube Investments of India, Noida (A part of Murugappa Group)

Manager Maintenance and Projects

Managing maintenance schedules and budgets. Delivering planned and property maintenance.

Managing a team of multi-disciplined maintenance technicians. Planning, directing and controlling the efforts of the Maintenance Team. Maintaining spares of key equipments.

Ensuring that all electrical equipment is in safe working order in line with current regulations. Ensuring that all certificates of compliance are maintained and up to date in accordance with relevant legislation

Designing maintenance programs. Delegating work responsibilities. Recording daily maintenance activity.

Responding quickly to any emergencies. Running an efficient repairs reporting system.

Monitoring and controlling the KPI’s like MTBF, MTTR, OEE, Plant uptime, energy cost, fuel costs, water consumption and reporting to top management in monthly meetings.

Running a preventive maintenance program that will minimize service repairs in the long run.

Inspection and calibration of mechanical and electrical items by competent person according to factory acts.

Monitoring Ambient air, stack reports, discharge water quality and furnishing to government bodies.

Building up maintenance teams.

KEY SKILLS

Awareness of modern maintenance techniques. Superb leadership, coaching and mentoring skills.

Knowledge of ISO 9001, ISO 14001.OHSAS 18001 and IATF 16949.

Promoting a safety conscious working environment.

Managing maintenance budgets and controlling costs.

Knowledge of building codes, laws and regulations.

Good presentation skill by suitable report in any MS format. Ability to influence and negotiate within a customer focused environment.

Root cause analysis and troubleshooting with 7QC tools methodology, OPEX, TPM and TQM understanding.

Designing and making of special purpose machine and low cost automations.

MACHINES HANDLED

Paint shop, Phosphating plant and Utility (DG, Compressors, dryers, explosive storage, PNG and LPG manifolds, Fire Hydrants, Sprinkler systems, UPS, LT and HT power supply system, incinerator, stripper, paint recovery plant), assembly lines and its pneumatic supply and equipments and machine shop, Extruders (PP and rubber making), Packaging machines.

Utilities: ETP, STP. RO and UF Plant, DM plant, DG set, Chillers, wet scrubber, dust collectors, compressor, dryer, material Handling Equipments (fork lift scissor lift pallet trucks), Cooling towers

Mechanical and hydraulic presses, Pneumatic machines, Special Purpose machines, CNC, VMC,hydropneumatic and electrohydralic systems, Conventional lathe and milling machines.

MIG welding, arc welding, heavy structure design and erection, piping routing and erection.

Mechanical items (Gears, conveyor of belt and chain type, rollers, servo brakes, mechanical drives, bearings, valves, pumps, pressure relief valves, EOT cranes, diaphagram pumps burners and heating ovens, Fume extractor, Dust collectors, roof exhaust systems)

Electrical Items ( MCB,MCCB wiring both single phase and three phase, heating coils and elements, contactors, ELCB, star delta connections, servo motors, HVAC system)

Electronics Items (AC drives, PLC, HMI, weighing balances, relays, proximity switches, encoders, temperature controllers and sensors)

Facility maintenance of offices, lighting AC’s Kitchen equipments networking equipments.

PROJECTS EXECUTED

Executed green field project in Rajpura, designing erecting and commissioning of paint shop and utilities (Substation, electrical installation, ETP, STP UF and RO, DM plant, Fuel and consumable storage, pipelines, DG, Compressors LPG manifold) and assembly line.

Purchase and installation of Piped natural gas system replacing diesel fired in the plant conforming CPCB notification and fuel cost saving.

Transforming manual assembly line with new SPM and automations to semi auto assembly line saving waste of product and time and increasing productivity.

Implementation of basket in place of jigs in dip phosphating to reduce plant damage and improve productivity.

COMPUTER SKILL

ERP Oracle, MS office 2010, AutoCAD 2017

EDUCTATION DETAIL:

S.No

Qualification

Major

University

College\School

Year

Per

1

B.TECH

Mechanical

NIT

Malviya National Institute of Technology, Jaipur

2009

64.8

2

I.Sc(12TH )

Science

CBSE

Bokaro Ispat Sr. Secondary School-11 D

2005

68%

3

10th

General

CBSE

Bokaro Ispat Vidyalaya 6/A

2003

83%

EXTRA CARRICULAM:

Represented School Athletics team in East zone CBSE sports meet, Orissa

Runners up of football in MNIT Sports Tournament 2008 and 2009.

Got 2nd in Javelin throw in BITS Pilani open sports meet 2007, 2008, and 2009

PERSONAL DETAILS:

Date of Birth : 25th February 1988

Marital Status : Unmarried

Languages : Hindi, English and Bhojpuri



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