Plant Operations Quality Control
Resume:
CHARLES +260*********
***************@*****.***
KAYANGE
** ******** **** ******* *****
Chingola Chingola Zambia
Summary Skills
** ***** ********** ** ******** & Acid plant operations with focus on
Anode Furnaces, Castwheels,Acid plant operations, Converter Furnaces Team player
and Copper dispatches. Analytical
Skills acquired in trouble shooting, Safety protocols Communication skills
implementation,budget control, training,pocess control, Coordination Able to meet deadline
of improvement projects, supervision, implementation of Quality control
environmental regulations & Management Systems. Supervision
process analysis
Training
Trained SAP user
Microsoft Office packages
Education
Copperbelt University
2007 - 2010
Diploma In Metallurgy
Languages
Graduated with a Diploma Certificate in Metallurgy English
Kalulushi High School
2002 - 2004
Grade 12 School Certificate Interest
Obtained Grade 12 school certificate
playing football
References
Experience
KONKOLA COPPER MINES PLC NCHANGA REFERENCE
SMELTER Mr Phiri Mimosa
2020 - UP-TO-DATE Superintendent Acid Plant
METALLURGIST ANODES FURNACES, CASTWHEELS & COPPER Nchanga Smelter
DISPATCH Konkola copper mines
RESPONSIBILITIES phone:+260*********/+260971250
-Production planning, targeting, monitoring & Reporting 390
-Flowsheet management on critical parameters on furnace refining
time, campaign life,Casting rate & Anode specifications.
-Accurate reporting of daily & monthly production reports for copper Mr Musompa Masanza
anodes &Cobalt alloy. Superintendent Anode Furnaces
-Implement saftey protocols & emergency preparedness for smelter Nchanga Smelter
Anode Furnaces & castwheels Konkola copper mines
-Improvement projects & offer technical support +260*********
-Coordinate with support service on breakdowns, shutdowns & plant
startups
-Revise standard operating procedures
-Monitor and control costs on stores spares & Consumables
-Implement environmental regulations Mr Alfred Maini
-Collaborate With both Anode Furnaces & Castwheels DCS operators Superintendent Acid plant
were parameter changes are necessary. Mufurila smelter
-Manage the Coordination of Copper anodes dispatches for local & Mopani copper mines
export dispatches +260*********
-Collaborate with marketing & logistics for daily & monthly dispatch
plan.
-Control & Monitor the stocks of material balances for customers.
-Respond to local & external customer complaints
-Conduct technical section trainings Others
KONKOLA COPPER MINES NCHANGA SMELTER
2018 - 2020
MANAGEMENT SYSTEMS COORDINATOR ANODE FURNACES &
CASTWHEELS
RESPONSIBILITIES Social Profile
-Implemented the integrated Management System (IMS) Objectives LinkedIn:
For ISO 14001:2015,ISO 18001 & ISO 9001. ***************@*****.***
-Conducted Internal and external audits for Anode Furnaces &
Castwheels with BSI
-Conducted awareness training on Integrated management systems
Objectives
-Implemented the environmental & quality objectives in the section on
product & off gas systems
-Managed internal & external section customer feedbacks
-Monitored & timely Closed non compliance items highlighted in audits
KONKOLA COPPER MINES PLC NCHANGA
SMELTER
2016 - 2018
SHIFT INCHARGE ANODE FURNACES & CAST WHEELS
RESPONSIBILITIES
-Production planning, targeting and monitoring.
-Conducted Supervision of the section on shift basis for both Anodes
Furnaces and castwheels
-Enforced the mining regulations according the mining regulations of
Zambia
-Implemented saftey protocols through safety talks,PTO,risk
assessment system & permit to work system
-Conducted other section duties as instructed by area assistant
superintendent & plant metallurgist procedure changes & change
management
- Controlled & Monitored the product Anode quality by correction and
online control
-Ensured equipment preoperational test is done on the castwheels the
simulation precast test & rotational trials for anode furnaces
-Followed the equipment isolation procedure the tag out and lock out
-Implemented the 5S house keeping programs
-Revised Standard operating procedures & revise were necessary
KONKOLA COPPER MINES NCHANGA SMELTER
2014 - 2016
DCS OPERATOR CAST WHEEL NCHANGA SMELTER
RESPONSIBILITIES
-Dcs operator twin casting wheel on shift basis
-Worked on objectives of meeting parameter targets for casting
rate,mould life, mould availability, rejection rate & Anode defect
Corrections
-Implemented castwheel saftey by following smelter procedures of risk
assessment, permit issuing and closing, isolations for both physical &
electrical
-Controlled constantly dcs alarms on the touch screen work station
-Prepared Equipment prior to casting by simulation precast test and
equipment check on the launder system
-Coordinated timely with field operators
MOPANI COPPER MINES SMELTER
2012 - 2014
FOREMAN ACID PLANT
RESPONSIBILITIES
-Oversee acid plant plant operations shift basis
-Implemented acid plant emergency preparedness system
-Accurately report acid production report daily
-Monitored acid plant critical parameters with control room operator
collaboration
-Revised standard operating procedures
-Conducted training for control room and field operators
-Acid daily dispatches local & export
-Coordinated timely with support service on breakdowns & plant
startups
MOPANI COPPER MINES
2010 - 2012
FOREMAN CONVERTER FURNACES & ANODE FURNACES
RESPONSIBILITIES
-Worked as converter furnaces & anode furnaces foreman
coordination of production by matte Converting & blister processing
-Implemented critical furnace KPIs
-Coordinated timely saftey protocols
-Revised standard operating procedures
-Trouble shooting using PI Histogram
System
-Main crane Aisle Coordination and management
-Conducted training for converter supervisors and control room
operators
-Managed budget on consumables,stores & spares.
-Cold & Hot Commissioning of Water cooled hood converter furnaces
Projects
Konkola Copper Mines
2015 - 2018
Rejection Rate Reduction From 16% To 8.5%
TQM project to manage rejection rate
-Cold & Hot Commissioning of Converter Furnaces
-Fuel reduction on Casting diesel & reduction fuel on anode furnaces
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