Power Plant General Manager

Sr. General Manager, with **years' experience in implementing quality

mechanisms to deliver desired output

Result-driven professional, targeting assignments in Operations &

Maintenance / Project Management with an organization of repute in Cement &

Thermal Power Plant sector

? Profile Summary

. Rich experience in Industrial Engineering, Production Equipment

Maintenance, and Installation & Commissioning

. Strong technical background in Operation & Maintenance of various

Mechanical equipment & machine in Cement plant & Thermal power plant

including Coal handling & Ash handling areas

. Excellence in monitoring adherence to quality systems and complying with

IS / ISO quality standards; executed various continuous improvement

projects, Audits & Inspections

. Directed optimization of machine capacity utilization & production

schedule; planned & executed Maintenance Practices TPM (Total Productive

Maintenance); proven skills in reducing downtime and enhancing

operational efficiencies

. Delivered multi-skill development training to technicians, leaders,

supervisors and developed competency matrix in all levels of maintenance

and tool box and safety measures

. Registered as a Valuer From M/s institution of Valuer New Delhi for Plant

& Machineries

. Leader with strong communication, interpersonal & technical skill with

the skill to grasp new concept quickly

? Key Skills

Mechanical Engineering & Maintenance Maintenance Strategy & Planning

Project Management Equipment Erection & Commissioning Predictive &

Preventive Maintenance Shutdown Planning & Execution Condition

Monitoring, Inspection Troubleshooting, Root Cause Analysis ISO Audit

Documentation HSE Management

? Knowledge Purview

. Operation & Maintenance of:

o Cement Mills of Capacity 120 TPH

o Stacker & Reclaimer

o DG Sets capacity 23.5 MW running at HFO & LDO fuel as an In-charge of

Power House

o Coal Handling Plant which includes "Crushers, Vibrating Screens, Belt

Conveyors, Bucket Elevators

o Ash Handling Plant which includes ESP, PD Pumps, Drag chain conveyors

. Commissioning of:

o Cement Mill of Capacity 120 TPH

o Kiln of capacity 200 TPH

. Erection of Belt Conveyors

. Establishment of Condition Monitoring Cell

. Documentation of ISO14001 & OHSAS 18001 for implementation

. Erection & commissioning of:

o Softening water plant for DG sets of capacity 400M3 per day

o Main Bag House supplied by M/s BHA, USA

o Dry fog systems to suppression the dust in coal plant

. Maintenance of M/s BHEL Turbine of 38.5 MW

. Installation of new dense phase system for carrying fly ash from power

plant to cement plant through air conveying system

? Work Experience

Since Jun'17 with Ultratech Cement Ltd. (Aditya Birla Group), Bela as Sr.

General Manager - TPP

Deputed at 27 MW Bela Cement Works-Unit as In-charge of 27 MW-AS A FH-TPP

Jun'03 - Jun'17 with J P Group, Bela

Growth Path / Deputations:

Jun'03 - Aug'12 DGM - Mechanical Head (Power Plant), Rewa, MP

Managed Commissioning of 38.5 MW (CFBC Boiler of 170 TPH,

87 ATA TKIL Make &Maintenance of Boilers of 38.5 MW (CFBC)

Aug'12 - Jun'17 GM-Technical Head, 27 MW Bela Cement Works-Unit as

In-charge of 27 MW - CPP

Feb95 -June'03 with M/s J K Lakshmi Cement, Sirohi, Rajasthan as Manager

Managed commissioning of LOSCHE vertical roller mill of capacity 225 TPH

and worked as a Maintenance In-charge

Feb'87 -April'95 with M/s Jaypee Rewa Cement, Rewa as Mechanical Engineer

Managed Operation & Maintenance of Vertical Roller Mill of Capacity 280 TPH

& handled the shift operation

Jan'86 -Dec 86 with M/s Hein Lehmann (India) Ltd., Faridabad, Haryana as

Diploma Engineer Trainee

Managed Operation & Maintenance of Drawing of SS Wire

Key Result Areas:

. Managing start-up & operational maintenance of mechanical equipment in

safe and systematic environment

. Supervising operation, repair & maintenance work of the workshop as per

requirement; ascertaining spare parts planning & shutdown planning and

review with Store Purchase and vendors

. Ensuring the adherence of maintenance activities; developing checklist

required as pre requirement of commissioning activity for equipment

. Delivering and implementing projects as per scheduled milestones;

upgrading technology in products and processes to counter market

competition while ensuring compliance to quality standards

. Inspecting the maintenance sheet & plan for new development job;

minimizing the changeover time for the plants; checking & filling of

daily, weekly and shutdown checklist as per ISO; maintaining ISO

documentation

. Conducting analysis of machine failures and implementing actions plan for

prevention of recurring problems

. Confirming that periodic & preventive maintenance are appropriately

scheduled & accomplished and emergency troubleshooting & maintenance

support were readily available

. Liaising with service providers for the planned maintenance activities;

ensuring compliance with statutory obligations as per the government

norms and IBR note

. Ensuring availability of stand-by for critical equipment as far as

possible to reduce downtime

. Monitoring the plant performance including boiler and turbine; improving

the thermal efficiency and auxiliary power consumption; ensuring the fuel

stock

. Assisting in Internal Auditing of IMS system

. Supervising OEM substations for the purpose of cost cutting and fast

delivery of spares

. Instituting various kinds of maintenance system such as preventive,

predictive by thorough investigation of equipment with the help of 5S

system, Why-Why Analysis, Root Cause Analysis, and so on

. Administering modification and improvement jobs in boiler, turbine ACC,

CHP & AHP; maintaining lifting tools and tackles

. Leading a team of skilled technicians and fitters on day to day

preventive / predictive maintenance, shutdown and breakdown maintenance

activities; ensuring effective training & development of subordinates

. Hosting daily morning meeting with O&M, Shift In-charge and Managers

Highlights:

. Successfully managed major overhauling of 27 MW SIEMENS Turbine

(Ultratech Cement Bela Plant) & 38.5 MW BHEL Turbine (JP Rewa Plant)

. Acted as Internal Auditor of IMS (Integrated Management System) at JP

Rewa Cement Rewa

. Pivotal in getting the quality circle award at national level in the year

2007

. Led implementation of:

o SAP system in JP Rewa plant in the year 2012

o Safety measures and involved in 5 stars British Safety System in JP

Rewa Cement in 2009 year

. Reduced downtime through measures such as elimination of forced

deterioration, continuous improvement initiatives and completion of

horizontal deployment activity

. Escalated Overall Operating Efficiency (OEE) by improving reliability by

predictive maintenance techniques

. Improved MTBF & MTTR by improving the skills of the manpower, projects

like faults indication panels, tools availability, programming

modifications

. Streamlined processes through measures such as Maintenance Improvement

Project (MIP) Concept by working on different blocks of maintenance

philosophies

? Trainings

. Proactive Maintenance by M/s SKF, Pune

. Quality Circle

. First Aids

. Boiler Steam Tech Seminar

. Energy Management

. SAP

. TPM Certificate Course

. Industrial Fans

. Condition Monitoring

? Professional Affiliation

. Corporate & Fellowship Member of Institutions of Engineers India Ltd.,

Kolkata & Chartered Engineer

. Professional Graduate Diploma in Management of Technology from AIMA, New

Delhi

? Education

. BE (Mechanical Engg.) from APS University, Rewa in 1992

. Diploma in Mechanical from UP Technical Board, Lucknow in 1985

? IT Skills

. Windows XP, MS Office (Word, Excel & PowerPoint) and Internet

Applications

? Personal Details

Date of Birth: 15th July 1965 Languages Known: English and Hindi

Address: H-1 Gyan Sarovar Colony, Ramghat Road, Aligarh - 202001, UP

SWADESH KUMAR GARG

Phone: +91-942******* / 724-***-****

E-Mail: **********@*****.**.**

Contact this candidate