Mechanical Engineer
Resume:
Leopoldo Lapig
*******@*****.***
Ormoc City, Philippines
https://www.linkedin.com/in/lapig/
Mechanical Engineer
Goal-driven and result-oriented mechanical engineer with extensive experience in international and local industries. Proficient in design, construction, testing, start-up and commissioning, as well as new plant startups, operations, and maintenance activities. Proven ability to develop and lead teams to achieve aggressive business goals. Highly effective at leveraging key resources, process improvements, and skills to enhance quality, safety, and delivery performance across organizations. Exceptional at planning, scheduling, and implementing maintenance and inspection programs to minimize workplace injuries, production downtime, and costs while ensuring compliance with environmental, health, and safety regulations. Recognized for excellence in:
Maintenance Engineering
Maintenance Planning
Preventive Maintenance
Mechanical Design
Maintenance Scheduling
Predictive Maintenance
Commissioning & Startup
O & M Procedures Development
Equipment Overhaul
Project Management
Bid Evaluation & Assessment
Risk Management
Troubleshooting & Repair
Team Leadership
Presentation Skills
Budget Preparation & Adherence
Oral & Written Communication
Inspection & Analysis
Strengths
Proficient in using System Applications and Products (SAP), Primavera P6, MS Project, MS Office (PowerPoint, Word, Excel, Outlook), Computerized Maintenance Management System (CMMS), Performance Maximization Software (PMAX), and Distributed Control System (DCS)
Licensed Mechanical Engineer (Lic. No. 0050034) - Professional Regulations Commission, Philippines
Strong organizational, planning, and time management skills, including multitasking to ensure projects are completed on time and maintenance schedules are realistic and successfully adhered to
Known for quality excellence and a do-it-right-the-first-time design standard
Proven ability to remain calm while resolving immediate operation and maintenance problems and issues, using initiative to implement procedures that eliminate problem recurrence
Exceptional dedication to adhering to occupational safety, health, and environmental regulations
Good communication skills with clarity in providing technical support and advice to clients and colleagues
Confident in effective staff training, supervision, management, and performance evaluation
Proven expertise in policy, plan, and procedure development, analysis, and maintenance
Experience working within set budgets, keeping costs low while maintaining quality workmanship
Employment History
Energy Development Corporation - Makati City, Philippines November 2020 - Present
Mechanical Design & Project Engineer
Research and analyze contractors' design calculations, specifications, piping & instrumentation diagrams (P&ID), process flow diagrams (PFD), piping isometric drawings (ISO), general arrangement drawings (GA), and original equipment manufacturer manuals (OEM) to assess the design feasibility, buildability, and integration capability of mechanical and piping components for power plant projects. Perform initial and ongoing design reviews for 100% of projects in a timely manner.
Conducted design reviews for all projects, ensuring adherence to specifications and identifying design flaws early on.
Provided critical analysis and recommendations on design documents, resulting in a 98% adoption rate of suggestions, improving overall design quality.
Prevented costly reworks by identifying and rectifying design flaws prior to construction, maintaining project timelines and budgets.
Analyzed and resolved complex technical issues, delivering solutions that met project contract requirements and minimized disruptions, achieving a project completion on schedule.
Enhanced project efficiency by streamlining design processes, reducing review cycle times by 20%, and improving collaboration between design teams and contractors.
Self-Employed - Ormoc City, Philippines March 2018 - November 2020
Day Trader
Traded stocks, market indexes, currencies and commodities.
Sadara Chemical Company - Jubail, Kingdom of Saudi Arabia March 2014 - March 2018
(Sadara is a joint venture petrochemical company between Saudi Aramco and Dow Chemicals, USA)
Planning Engineer I
Planned and prepared work packages for commissioning and startup (CSU), plant preventive maintenance (PPM), and corrective maintenance (CM) using SAP, following the Sadara Maintenance Work Process (SMWP). Ensure the execution of these packages by respective maintenance crafts and contractors to maintain the plant in a safe, reliable, and efficient manner, complying with company policies, procedures, and applicable codes and standards.
Maintained zero work order backlog by effectively managing and prioritizing maintenance tasks.
Produced well-documented and detailed maintenance plans during commissioning, startup phases, and normal operations, resulting in zero equipment breakdowns, zero accidents, early completion of works, and expenses within budget.
Contributed significantly to the maintenance department's achievement of a yearly average of 90% schedule compliance for repair works and 97% for preventive maintenance (PPM) works.
Identified and developed standard work routines and task lists in SAP for all equipment in areas of responsibility, enhancing maintenance efficiency and consistency.
Maintained a comprehensive database and reported on tracking work completion, scheduled vs. unscheduled work, and other metrics to improve overall maintenance performance.
Established critical spare parts kits and reduced on-hand inventory by 21%, optimizing inventory management and reducing costs.
SMH Industrial Services Co. Ltd. - Jubail, Kingdom of Saudi Arabia September 2012 - March 2014
(SMH - Yes Yem Yech)
Maintenance Planner cum Maintenance Supervisor
Planned and scheduled commissioning & startup, routine, shutdown, and project maintenance works for the plant facilities and infrastructure of Petrochemical Conversion Co. Ltd. (a subsidiary of Chevron Phillips, USA).
Implemented a CMMS to schedule and execute preventive and predictive maintenance, improving equipment reliability and mitigating hazards or risks.
Improved equipment reliability by 40% through the implementation of a CMMS, which effectively scheduled and executed preventive and predictive maintenance activities, thereby mitigating all potential hazards and risks.
Achieved a 50% reduction in maintenance costs by maintaining a rigorous routine service program for all plant equipment, optimizing resource allocation, and preventing unscheduled downtime.
Established and maintained a comprehensive equipment parts catalog, equipment history database, storeroom inventory, and materials master list, streamlining maintenance operations and reducing lead times for critical parts.
Developed equipment criticality rankings that identified and addressed potential risks associated with the operation and maintenance of plant equipment, enhancing overall plant safety and operational efficiency.
Effectively managed a team of 15 mechanical technicians, successfully completing projects and maintenance activities within set targets, thereby ensuring continuous plant operation and meeting production goals.
Ambatovy - Toamasina, Madagascar October 2011 - July 2012
(Ambatovy is an enterprise held by three entities - Sherritt International, Sumitomo & Korea Resources.)
Shift Supervisor
Led, trained, coached, and directed a team of 33 DCS and field operators in the refinery and ammonium sulfate areas from pre-commissioning through commissioning, startup, and into normal operations.
Resolved technical issues promptly through close coordination with the maintenance department.
Played a key role in developing over 200 pages of procedures for the safe and efficient operation and maintenance of refinery and ammonium sulfate plants.
Contributed significantly as part of the supervision team and in the training of the local Malagasy workforce.
Energy Development Corporation (EDC) - Taguig City, Philippines July 1998 - January 2011
(EDC was formerly known as PNOC-EDC, Philippine National Oil Company-Energy Development Corporation)
Shift Supervisor (50 MW Northern Negros Power Plant), January 2007 – January 2011
Managed personnel and equipment in electricity generation, including steam turbines, generators, cooling towers, pumps, vacuum devices, fans, condensers, air compressors, reverse osmosis water treatment plant, and switchyards. Operated using DCS through standard operating procedures, dispatch instructions, and company policies.
Maintained a zero on-the-job accidents record by implementing comprehensive emergency contingency and risk management plans.
Enhanced Procedures: Improved the steam turbine valve stem freedom test procedure, significantly reducing the potential for costly human errors.
Spearheaded the creation of plant operations, maintenance, safety procedures, and capital and operational budgets from scratch.
Assisted leadership in determining the optimal plant operating configuration and equipment selection based on availability, efficiency, reliability, and cost.
Utilized technical and negotiation skills to reduce the contractor’s final price for water treatment services by 10%.
Played a key role in hiring and training competent plant operation and maintenance personnel.
Trained, led, and directed a team of up to 12 Plant Operations Engineers.
Effectively performed as the plant overall officer-in-charge during the Plant Manager's absence.
Contributed significantly to Northern Negros Power Plant receiving the 2010 Safety Award from the Safety and Health Association of the Philippine Energy Sector Inc. (SHAPES).
Lead Engineer (50 MW Northern Negros Power Plant), March 2006 – January 2007
Served as Lead Engineer for installation, testing, commissioning and startup activities of the power plant facilities.
Successfully maintained testing, commissioning, and startup/dispatch schedules on time and within budget, achieving a zero-accident record.
Secured necessary permits and licenses prior to each commissioning activity, ensuring full regulatory compliance.
Efficiently managed equipment specifications and technical dossiers, ensuring all documentation was accurate and up-to-date.
Ensured strict adherence to quality, safety, health, and environmental (SHE) requirements at all times, fostering a safe and compliant work environment.
Effectively managed design changes by following approved change management and risk mitigation procedures, minimizing disruptions and risks.
Played a key role in the discussion, execution, evaluation, and timely resolution of all pending works and warranty issues with the Engineering, Procurement, and Construction (EPC) contractor.
Promoted to Shift Supervisor of the Power Plant Operations Department in recognition of exemplary performance and leadership skills.
Maintenance Engineer (592.25 MW Leyte Power Plants), July 1998 – March 2006
Managed the implementation of maintenance activities in alignment with energy conversion and power purchase contracts for Leyte power plants, including: 131.86 MW Upper Mahiao Power Plant (Ormat Combined Cycle Units); 232.5 MW Malitbog Power Plant (Fuji Turbine-Generator Units); 180 MW Mahanagdong Power Plant (Toshiba Turbine-Generator Units); 50.89 MW Optimization Power Plants (Ormat Energy Converter Units)
Conducted comprehensive performance analysis of power plants, resulting in an additional $240K of revenue annually.
Provided advanced technical guidance to plant staff on troubleshooting failures, performing repairs, and assessing equipment durability and condition.
Evaluated and proposed modifications to maintenance schedules, enabling well-informed decisions by higher management.
Ensured the quality of all maintenance operations, including third-party work, adhered to reference codes and standards.
Performed thorough quality inspections on maintenance tasks to ensure compliance and operational efficiency.
Developed and maintained detailed documentation, including service records, repair reports, and functional evaluations.
Received commendation from PNOC-EDC for exemplary team contribution to achieving the power plant’s yearly energy dispatch target of 4,388 GWh.
Served as the Supervisor of Leyte Power Plant Operations and Maintenance Section from 2004 to 2006, overseeing daily operations and maintenance activities.
Pedan’s Construction Corporation - City of Manila, Philippines February – July 1998
Consultant Mechanical Engineer
Served as a subject matter expert throughout the planning, design, construction, and commissioning stages of projects.
Provided comprehensive field support, including design modifications, material substitutions, and procedural interpretations, ensuring construction teams had clear guidance.
Facilitated smooth project progression by proactively identifying potential challenges and implementing preventative measures.
DCCD Engineering Corporation - Makati City, Philippines October 1996 – December 1997
(DCCD - Design, Consultation, Construction Management and Development)
Engineer II
Provided technical support to PNOC-EDC’s Engineering Design Department for the design, construction, testing, and commissioning of the Fluid Collection and Reinjection System (FCRS) for Leyte power plants with a total capacity of 592.25 MW.
Inspected work progress, equipment, and construction sites to ensure compliance with safety regulations, contractual agreements, and technical specifications.
Conducted quality control inspections upon receipt of materials, producing acceptance or rejection reports based on rigorous standards.
Identified and provided timely, appropriate solutions for numerous technical issues with piping and mechanical components detected on-site.
Played a crucial role in the commissioning team, ensuring the timely and accident-free supply of steam to the power plants ahead of schedule.
Demonstrated exceptional performance, leading to an offer of permanent employment by PNOC-EDC.
Columbus Foods, Inc. - Pasig City, Philippines May 1995 – October 1996
Engineering & Maintenance Crew Member
Researched, developed, and implemented preventive maintenance and repair procedures for plant equipment, ensuring optimal performance and reliability.
Disassembled malfunctioning equipment to identify and replace broken parts, utilizing specialized tools and techniques to complete repairs efficiently.
Achieved a 60% reduction in equipment downtime by performing thorough and routine maintenance inspections on all machinery.
Frequently commended for exceptional teamwork and collaboration, contributing to a cohesive and effective engineering and maintenance team.
Enertech Systems Industries, Inc. - Quezon City, Philippines February 1994 – May 1995
Project & Service Engineer
Supervised and trained a team in the installation of steam boilers and auxiliary equipment, ensuring adherence to standards and customer requirements. Developed project scopes and budgets, achieving a 100% success rate, while receiving outstanding customer feedback for efficiency and service.
Successfully led a diverse team to execute complex installations with precision and adherence to timelines.
Demonstrated exceptional project management skills by maintaining budgetary constraints while achieving project goals.
Implemented rigorous testing and optimization processes, resulting in high-performance equipment and satisfied clients.
Maintained a high standard of customer service, contributing to repeat business and positive client relationships.
San Miguel Foods, Inc. - Quezon City, Philippines October 1993 – January 1994
Engineer Intern
Provided technical support to develop a CMMS program.
Collaborated with maintenance engineers, technicians, and programmers to deliver the CMMS program ahead of schedule, enhancing operational efficiency.
Procter and Gamble Philippines, Inc. - City of Manila, Philippines July 1992 – May 1993
Production Technician
Conducted preventive maintenance and machine calibration to enhance operational availability and reliability.
Achieved a 15% improvement in machine reliability through meticulous calibration and adherence to maintenance schedules.
Qualifications
Technological Institute of the Philippines, Manila, Philippines 1987-1993
Bachelor of Science in Mechanical Engineering
Professional Affiliations
Saudi Council of Engineers (SCE) / American Society of Mechanical Engineers (ASME)
Society of Petroleum Engineers (SPE) / Philippine Society of Mechanical Engineers (PSME)
Summary of Other Courses
Outside the Philippines
Primavera 6 – Trainors Technology International Inc., Jubail, Kingdom of Saudi Arabia
Maintenance Planning & Scheduling – Integrated for Training, Dammam, Kingdom of Saudi Arabia
Safety Training for Shift Supervisors (In-depth) – Ambatovy Plant Site, Toamasina, Madagascar
T315-System 800xA Engineering (DCS Architecture, Operation and Maintenance Training) - ABB University, Singapore Training Centre, Singapore
Design, Operation and Maintenance of Northern Negros Power Plant - Fuji Electric Systems Co Ltd, Japan
Performance Maximization (PMAX) Modeling and Server Training / R*TIME Display Builder Training (for PMAX) - Scientech, LLC, Idaho Falls, Idaho, USA
In the Philippines
Employee Orientation on Policies and Geothermal Operations / Values In Action / Work World Workshop - Philippine National Oil Company-Energy Development Corporation, Ormoc City
IQ Electrical Actuators, Pakscan Master Station and Pakscan Two Wire Control System - Rotork Controls (Singapore) Pte Ltd, Ormoc City
Performance Maximization Software (PMAX) Professional Development - Curtiss Wright Flow Control Company / Scientech, Ormoc City
Maintenance Management / Predictive Maintenance and Condition Monitoring - University of the Philippines National Engineering Center / Engineering Research and Development Foundation Inc., Quezon City
Power Substation Operation and Preventive Maintenance / Maintenance of Rotating Machines - University of the Philippines National Engineering Center/ Engineering Research and Development Foundation Inc
Northern Negros Geothermal Power Plant Basic Operation and Maintenance - West Japan Engineering Consultants, Bago City
Loss Control Management - In Safety Inc., Bacolod City
Problem Solving and Decision Making / Project Management - Kepner-Tregoe, Cebu City
Industrial Electrician / Fundamentals of Industrial Instrumentation - Meralco Foundation Institute, Pasig City
System Blackout Restoration - National Transmission Corporation, Cebu City
Reliability Centered Maintenance (RCM) - RSA Reliability & Maintenance Consultancy, Ormoc City
ISO 14001:2004 Appreciation - Systems Network International, Ormoc City
Personal Details
Date of Birth: 12 October 1969
Languages & Dialects: English, Filipino & Cebuano
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