Mechanical Engineer Senior

PROFILE SYNOPSIS

Highly experienced Mechanical Engineer with over 19 years of specialization in operations, maintenance, and project management within the oil and gas, refinery, and petrochemical sectors. Comprehensive knowledge of planning and executing routine and non-routine plant maintenance activities, shutdowns, and turnarounds, ensuring seamless operation of static and rotating equipment. Skilled in utilizing Computerized Maintenance Management Systems (CMMS), including SAP-PM, MM, and FM modules, to streamline operations and optimize resource allocation. Demonstrates a strong ability to lead multidisciplinary teams and manage complex projects with technical precision and efficiency.

Extensive expertise in commissioning, pre-commissioning, and startup activities, with a track record of successful execution in high-capacity oil, gas, and process plants. Adept in developing detailed project scopes, coordinating contractor activities, and ensuring compliance with international engineering standards and safety protocols. Proven ability to troubleshoot and resolve technical issues, implement preventive maintenance strategies, and guide teams through root cause failure analysis to maintain high equipment reliability and operational excellence.

Well-versed in managing large-scale field maintenance operations, including workshop management and planning for expense and FMP projects. Skilled in preparing comprehensive reports for management, monitoring KPIs, and ensuring projects are completed within set schedules and budgets. A strong focus on mentoring and developing local talent, particularly in planning and execution roles, with a commitment to fostering a culture of safety, quality, and continuous improvement across all operational levels.

Core Competencies

Plant Maintenance & Operations Shutdown and Turnaround Planning Project Management Team Leadership & Coordination SAP & CMMS Expertise Commissioning & Startup Technical Troubleshooting & Problem Solving Material & Resource Planning Health, Safety, and Environmental Compliance Workshop & Contractor Management

CAREER CONTOUR

Dolphin Energy Limited (Oil & Gas Plant) On Shore

Ras Laffan Industrial City. Qatar

Senior Mechanical Engineer (Field Maintenance, Shut down and FMP projects) Dec 2015 – Till Date

Dolphin Energy operates a massive natural gas facility in Qatar. This plant has the capacity to process 2 billion standard cubic feet of gas daily. Additionally, it handles an average of 90,000 barrels per day of low-sulphur condensate and also produces LPG.

Operations & Maintenance

4Experience in maintainability, constructability, and operability planning for mechanical systems maintenance in major capital or upgrade projects, schedule development or other related aspects of projects and/or maintenance.

4Responsibility for the mechanical engineering or mechanical maintenance within the Dolphin Energy operations organization. To give the technical support to mechanical section with technical expertise in plant activities such as maintenance, troubleshooting, overhaul and shutdowns to maintain static and rotating equipment effectively and efficiently to achieve high degree of availability and reliability for plant production and follows the minor and major project execution.

4Supports and works the Operability Assurance plan and program to achieve readiness for operations.

4Supervisory experience with large industrial class turbo machinery operation and gas processing operations and maintenance.

4Works in accordance with the established Company Policy and Procedures.

4Ability to think strategically and laterally and to assess issues with a bias towards an operating business context.

4Clear understanding of risk assessment process and its application in business decisions.

4To act as focal point at site for mechanical discipline related project coordination activities and interfaces with various Dolphin Energy departments, contractors and management consultants.

4To provide end-user inputs at various stages of major projects including engineering reviews, mechanical discipline related technical specifications, design drawings, layout plans, data sheets, project procedures, execution methodologies, and implementation schedule.

4To stay in liaison with the project team and end user to follow-up and close out mechanical related warranties/pending issues and to arrange final acceptance of the projects in line with Dolphin Energy plans and objectives.

4To coordinate with rotating, static and other supervisors in the section activities, work order control, spares management and oversee OCM activities. To ensure that all the plant rotating, and static equipment are maintained, improved and/or replaced for optimum plant availability/reliability to meet the plant integrity requirements.

4To prepare scope of work for tendering minor projects, carry out technical bid analysis and follow-up of minor projects.

4To participate in the budget preparation and carefully follow up the activities budgeted for the year and work out plans and schedules for timely execution within the year.

4To plan and coordinate Mechanical Maintenance activities with other departments and sections to optimize the utilization of section manpower and to plan and control the major and minor shutdown activities and expenditures.

4To ensure effective utilization of SAP database in managing maintenance activities. Prepare new maintenance procedures, method statement for new activities and schedule long term activities as per plant shutdown schedules.

4To create new proposal for stocking spares (PFS) mainly for new equipment, create item change request, spare parts control, and delete unwanted inventories from the stock.

4To liaise with Commercial Division staff (warehouse in site and main office) to ensure availability of spares coordinate and follow-up new material orders.

4To coordinate with other Engineering Sections in the site, Rotating Equipment (TSR) Mechanical and Civil Departments at company headquarters, site contractor team in Mechanical Engineering Matters.

4To train and develop the assigned staff with emphasis to QATAR National Developer in line with their Development Program.

4To prepare new plant change request (PCR), study the proposed PCR for implementation and work out plans for schedules for implementing them.

4To take corrective actions for executing and closing items in “Dolphin Energy Reliability and Integrity Action Tracking System” and to do GAP analysis in the section.

4Reports to the Operations Shift Superintendent with interaction with the Sr. Process Engineer, Static and Rotating Equipment Engineer in the Central Engineering organization.

4Consultation and collaboration with OA peers. Later to the Mechanical Section Head.

4Annual Operating Budget (OpEx): As per approved Budget and plan.

4Annual Capital Expenditure (CapEx): As per approved Budget and plan.

ENI Saipem Spa. (Abu Dhabi Branch)

SENIOR MECHANICAL ENGINEER, Construction, Pre-Commissioning, Commissioning, Start-Up Feb 2014 – Oct 2015

Client: Abu Dhabi Gas Development Company Limited (Al Hosn Gas)

Project: Shaw Gas Development Project, Sulphur Recovery Units, Gas Processes Plants Package 2,3 (On Shore)

Cycle Rotation: 120 Days On/ 15 Days Off

Abu Dhabi Gas Development Company (Al Hosn Gas) is one of the world’s largest plants producing sour gas and the capacity of one billion cubic feet per day (bcf) and other produces 500 million cubic feet per day of network gas, 4,400 tons per day of Natural Gas liquids, 33,000 barrels per day of petroleum condensates and around 9,000 tons per day of pure granulated Sulphur.

Oil & Gas Construction

4Coordinate the development and implementation of detailed project phases, including FEED, detailed engineering, construction, and commissioning, ensuring alignment with project goals and strategies.

4Review and approve construction-related deliverables such as Field Design Change Notices, Method Statements, technical queries, pre-commissioning, and start-up procedures to ensure compliance with project requirements.

4Ensure continuous construction work front availability by preparing and reviewing look-ahead schedules, commodity charts, engineering deliverables, and material delivery schedules.

4Oversee the fabrication and installation of various piping systems, including CS, SS, Inconel, CuNi, FRP & GRE, for services such as Oil, Gas, Steam, Oily Sewer Water, and DMW. Manage the installation of heavy steel structures, pipe racks, structural supports, and conducting hydrostatic tests.

4Collaborate with project managers and design engineers to resolve construction-related engineering issues, ensuring that construction aligns with the latest approved drawings and engineering standards.

4Monitor the installation, testing, and commissioning of static and rotating equipment, including pumps, compressors, and package equipment, ensuring adherence to quality and safety standards.

4Actively participate in daily, weekly, and monthly meetings with clients and contractors, ensuring project milestones are met in compliance with safety standards and timelines.

4Track project progress with respect to schedule and man-hours, ensuring quality control and safe execution of construction activities, with a strong understanding of health and safety regulations.

Pre-commissioning, Commissioning, and Startup Activities:

4Lead the coordination of pre-commissioning, commissioning, and startup activities for rotating and static equipment, packages, and piping systems, ensuring seamless interface between construction and operations teams.

4Conduct system punch listing, walkthroughs, and handovers to ensure project deliverables meet operational standards and system readiness for startup.

4Manage mechanical commissioning teams to perform tasks such as air line blowing, pressure testing, hydrostatic testing, leak testing, and flushing of lubrication and hydraulic oil systems for rotating and static equipment.

4Oversee the commissioning and startup of rotating and static equipment packages, ensuring successful performance testing (Mechanical Run Test) in compliance with OEM standards.

4Collaborate on the procurement, data collection, and codification of mandatory spares, defining spare parts strategies for new and existing installations to ensure operational readiness.

4Define and optimize lube oil schedules for various rotary equipment by referring to OEM manuals and coordinating with experienced team members to ensure maintenance excellence.

Operations & Maintenance

4Developed and implemented comprehensive maintenance strategies for rotating and static equipment, ensuring seamless transition from commissioning to steady-state operation.

4Monitored and optimized equipment performance by tracking key performance indicators (KPIs), conducting regular inspections, and scheduling preventive maintenance activities to minimize downtime.

4Led troubleshooting and resolution of mechanical issues in both static and rotating equipment, coordinating with operations teams to ensure prompt resolution and continuous plant reliability.

4Managed the planning and execution of corrective and predictive maintenance tasks, including vibration analysis, lubrication management, and thermography inspections for rotating machinery.

4Ensured the availability of critical spare parts through effective inventory management and procurement, reducing equipment downtime and maintaining optimal plant operation.

4Provided training and technical support to operations staff on the proper use and maintenance of mechanical systems, promoting safe and efficient practices in daily operations.

4Collaborated with reliability and process engineers to implement system improvements and optimize maintenance practices, enhancing equipment lifespan and overall plant efficiency.

4Ensured all maintenance activities adhered to health, safety, and environmental regulations, fostering a safe working environment and compliance with operational standards.

Petroleum Development of Oman

Mechanical Engineer (Construction, Maintenance and Shut down project)

Sep 2005 – Aug 2010

Petroleum Development Oman (PDO) (shell group) is the leading exploration and production company in the Sultanate of Oman. It is producing 700,000bpd of crude oil We deliver the majority of the country's crude oil production and natural gas supply, but above all we focus on delivering excellence, growth, and sustainable value creation within and well beyond our industry.

Oil & Gas Construction & Maintenance

4Spearheaded the erection and commissioning of high-pressure, high-capacity pumps and steam turbines for oil train, water injection, and power fluid sections, ensuring successful project completion.

4Managed the operation and maintenance of General Electric, Nuovo Pignone, Flowserve, Sulzer pumps (up to 210 bar), Sundyne pumps, and Elliot steam turbines (4.5 MW) across oil trains, water injection, and power fluid trains.

4Developed and implemented maintenance strategies using CMMS (SAP), including the preparation of comprehensive startup records, method statements, and maintenance checklists for rotary equipment.

4Conducted critical spare analysis for startup and four-year operational phases, creating purchase requisitions to maintain the highest levels of equipment availability.

4Collaborated with the condition monitoring team to review vibration analyses and ensure the reliability and continuous performance of rotary equipment.

4Led troubleshooting and breakdown failure analysis for rotary equipment, implementing corrective maintenance measures and conducting root cause failure analysis (RCFA) to improve equipment performance.

4Played a key role in management of change (MOC) processes, ensuring all maintenance activities adhered to corporate safety standards and the Permit to Work System (PTW).

4Prepared scope of work and managed spare part procurement, technical evaluations, and vendor coordination to ensure timely availability of critical components.

4Conducted daily maintenance planning meetings to prioritize tasks and effectively plan shutdown jobs while maintaining compliance with health, safety, and environmental (HSE) policies.

4Trained and mentored junior engineers and trainees, fostering a collaborative and proactive team culture while serving as the department focal point for the Oil Industries Safety Directorate (OISD) audit.

4Led and participated in regular safety meetings, including Safety Training Observation Program (STOP) sessions, and performed Job Safety Analysis (JSA) to ensure compliance with safety protocols.

4Directed field maintenance, troubleshooting, and preventive maintenance of beam pumps (optimization), progressive cavity pumps (PCP), electrical submersible pumps (ESP), wellhead integrity (WIT), XMAS tree wellhead, and multiport selector valves (MSV).

Shutdown Projects

4Supervised, monitored, and coordinated all shutdown activities, including maintenance, inspection, and testing of gas plants, ensuring minimal downtime and operational efficiency.

4Liaised with clients and internal teams to prepare for shutdowns, ensuring seamless coordination and execution of shutdown tasks.

4Led the extraction of U-tube and straight tube bundles from heat exchangers using bundle pullers, conducted inspections for corrosion, and witnessed non-destructive examinations (NDE) as required.

4Oversaw the overhaul, servicing, and inspection of static equipment, including heat exchangers, fin fan coolers, columns, pressure vessels, and valves, ensuring equipment integrity and reliability.

4Managed the maintenance of high-pressure shell and tube heat exchangers, utilizing high-pressure water jetting (up to 20,000 PSI) and hydrokinetic methods to clean fouled tubes, followed by hydrotesting to ensure safe operation.

4Supervised the safe erection and inspection of scaffolding for use in maintenance activities, ensuring compliance with safety protocols and standards.

4Ensured final handover of all shutdown activities, including documentation and inspection reports, to confirm completion and readiness for plant restart.

4

Abu Dhabi Oil Refining Company (TAKREER) Through Costain Abu Dhabi

Mechanical Supervisor Mar 2002 – Aug 2005

4Supervised and coordinated mechanical maintenance, shutdown activities, and inspections at an oil refinery, ensuring adherence to safety protocols and company standards.

4Led overhauls, troubleshooting, and material preparation for compressors, pumps, turbines, and other mechanical equipment, both on-site and at mechanical workshops, to ensure timely repairs and optimal performance.

4Managed the maintenance of major static equipment, including heat exchangers, fin fan coolers, columns, and pressure vessels, ensuring equipment integrity and reliability.

4Conducted root cause failure analysis (RCFA) for rotating equipment, developing and executing action plans to prevent recurrence of issues and enhance equipment operability and reliability.

4Collaborated with rotating equipment engineers to drive continuous improvement in the operation of all rotating equipment, actively communicating issues and proposing solutions for better performance.

4Prepared and reviewed procedures and technical standards for shutdown jobs, including minor and major overhauls, and facilitated process modifications for major rotating equipment.

4Maintained responsibility for the maintenance, repair, and inspection of plant equipment, ensuring compliance with safety rules, standards, and company guidelines.

GASCO, Abu Dhabi

ASSAB Gas Development Project Phase- 2, National petroleum construction company N.P.C.C (ABU DHABI U.A.E)

Mechanical Supervisor Mar 2000 – Dec 2001

Construction and Commissioning of 800 million cubic feet a day (cf/d) gas treatment and 6,400 Tone a Day Natural gas liquids (NGL) Recovery Capacity at the Asab existing Plant.

Oil & Gas Construction & Pre-commissioning

4Directed the fabrication, erection, centering, grouting, levelling, and alignment of heavy vessels and internals, ensuring alignment with approved company procedures, specifications, and the Inspection Test Plan (ITP).

4Ensured all construction activities were executed according to the latest drawings, Method Statements, and Quality Assurance Plans (QAP), and that all documentation was accurately completed per the ITP.

4Managed the resolution of field discrepancies by raising Site Queries (SQ) for deviations from the original scope of work and recorded these changes for future reference.

4Monitored material deliveries and conducted equipment inspections to verify compliance with vendor specifications, ensuring all materials met quality standards before installation.

4Coordinated manpower and tool, addressing shortages and ensuring optimal resource allocation for fabrication and installation tasks.

4Oversaw the centering, grouting, levelling, and alignment of pumps using master levels and dial gauges, ensuring precise positioning before and after piping installation, and conducting final alignment checks.

4Ensured certification and free rotation checks of pumps/motors before run tests, guaranteeing readiness for commissioning.

4Strictly enforced the use of work permits and adherence to safety protocols for all activities, ensuring a safe work environment.

Commissioning

4Prepared and implemented commissioning and pre-commissioning procedures for various systems and equipment, ensuring alignment with the project's Design General Specifications and Method Statements.

4Assisted vendors in the commissioning of key equipment such as compressors, pumps, and air fin coolers, ensuring smooth transition from construction to operational readiness.

4Led the commissioning of compressor lube oil systems and jacket water flushing, preparing systems for mechanical run tests, including load and no-load run tests for gas compressors.

4Directed mechanical run tests for process pumps, ensuring compliance with API standards, including Plan-53B, Plan-52, and Plan-11 systems, and oversaw lube oil flushing operations.

4Witnessed hot and cold alignment of all pumps, ensuring proper alignment and reliability of all rotary equipment throughout the commissioning phase.

Tamil Nadu Petro Products Limited

Mechanical Supervisor July 1998 – Feb 2000

4Reviewed and implemented daily maintenance and repair schedules for critical mechanical equipment, including pressure vessels, heat exchangers, process piping, centrifugal/positive displacement pumps, extruders, reactors, high-pressure compressor packages, and utility air compressor packages.

4Provided specialized technical assistance to maintenance crews and departments, troubleshooting machinery issues, recommending modifications, and implementing improvements to enhance equipment performance and reliability.

4Conducted failure analysis and troubleshooting of rotating equipment, developing action plans to address issues, prevent recurrences, and maintain plant operability and reliability.

4Actively communicated with rotating equipment engineers to drive positive changes and continuous improvement in the operation and maintenance of all rotating equipment.

ACADEMIC CREDENTIALS

4Bachelor of Technology (B. TECH) Mechanical

4Diploma in Mechanical Engineering (D.M.E)

COMPUTER KNOWLEDGE

4MS-Office, Computerized Maintenance Management Systems (CMMS) & Expertise in MS-Project, SAP- PM, MM & FM Module

PERSONAL DETAILS

4Date of Birth: 21st Dec 1979

4Marital Status: Married

4Language Known: English, Tamil & Hindi

PASSPORT DETAILS

4Passport No: R 5421626 (With emigration clearance not required)

4Date of Issue: 15th Jun 2017

4Date of Expiry: 14th Jun 2027

4Place of Issue: Doha (State of Qatar)

Kannan Parthiban

****************@*****.*** *********.******@*************.***

Qatar No: +974-********

India: +91-909*******

No.2479 LIG-II 88 Street 3rd, Main Road, MMDA, Mathur, Manali, Chennai - 600 068 Tamil Nadu, India.

Mechanical Engineer Operations & Maintenance Projects Oil & Gas

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