Engineering Manager Project Management

David B. Leonard

*** ******* ****** **************, ** 24073

540-***-**** (C)

************@******.***

Engineering Manager/Production Manager

Demonstrated achiever with exceptional knowledge of manufacturing, construction, fabrication, and equipment layout and installation. Strong mechanical background combined with years of project management experience. Possess strong skills at learning new technologies and concepts quickly, as well as communicating ideas clearly and effectively. Extensive computer training including knowledge of various CAD programs to include 2D and 3D modeling with SolidWorks, SPC software, and Microsoft Office.

Areas of Expertise

Engineering management, Project Management, Process Audits, Launch of new products to include APQP, FPY and all documentation. Manpower Planning, Production Management, Oracle, Fabrication, Communication to wide spectrum of people. Customer support and engagement. Project planning, documentation control, safety compliance.

Professional Experience

Iron Form Group (9/28/2023-Present)

Engineering Manager

Manage nine Engineers

Lead on multiple projects

Launch manager and conducted APQP and FPY documentation

AITF auditor for the facility

Lead safety team

Production support for all departments

Lead fixture design

Maintenance support

Documentation creation, work instructions, standard work, process control documents. etc.

Implemented 5S in the Plant

Assist in daily production

Assist in future asset deployments, budget control

Eat a lot and watch Deer and Turkeys

Munters Inc.

Manufacturing Engineer (11/26/22-9/28/2023)

Provide daily support for up to 13 production lines.

Manage process improvement projects.

Create and maintain work instructions.

Train new operators.

Lead six sigma projects to reduce scrap.

Federal Mogul

Manufacturing/Industrial Engineer (3/12/19 – 11/28/22)

Major Contributions:

Provide daily support for up to 13 production lines.

Manage process improvement projects.

Create and maintain work instructions.

Train new operators.

Lead six sigma projects to reduce scrap.

FreightCar America

Engineering Manager and Production Manager / (7/13/2013 – 3/12/2019)

Lead the Engineering team as well as support production by providing CRA goals and managing manpower numbers.

Major Contributions:

Lead the Engineering team and develop their talents.

Provide daily direction and lead change overs.

Provide production schedule.

Provide labor estimates for RFQ’s.

Track daily labor hours and report.

Provide and track manpower needed.

Manage the Value Stream Managers.

Assist HR with employee discipline.

FreightCar America

Manufacturing Engineer (11/15/2011 – 7/13/2013)

I assist the manufacturing engineer in support of daily operations and maintaining of engineering documentation.

Major Contributions:

Create and maintain PADS, track line-ups, fastener arrangements, revision sheets, as well as maintain assembly drawings.

Lead the Decal layout for a 3x53 Intermodal Well Car Proto-type.

Perform weekly car walks.

Performed a fastener audit of Triple Hopper line and revised PADS.

Learned the basics of Oracle, rail car terminology, assembly of three car types, and Striker programming.

Contributed in multiple meetings to set up track layouts.

Conducted first article inspection on triple hopper splits and drill sheets off the Franklin Drill.

FreightCar America

Drafter (7/18/2011 – 11/15/2011)

I assist the manufacturing engineer in support of daily operations and maintaining of engineering documentation.

Major Contributions:

Create and maintain PADS, track line-ups, fastener arrangements, revision sheets, as well as maintain assembly drawings.

Lead the Decal layout for a 3x53 Intermodal Well Car Proto-type.

Perform weekly car walks.

Performed a fastener audit of Triple Hopper line and revised PADS.

Learned the basics of Oracle, rail car terminology, assembly of three car types, and Striker programming.

Contributed in multiple meetings to set up track layouts.

Conducted first article inspection on triple hopper splits and drill sheets off the Franklin Drill.

Phoenix Packaging

Senior Quality Engineer (10/2010 – 3/2011)

I assisted in the laboratory setup and analytical testing implementation. I supported daily operations.

Major Contributions:

Set up SPC for manufacturing.

Specified testing equipment; installed it and trained lab personnel.

Owner of document control.

Set up quality control and inspection of finished products.

Moog Inc.

Supplier Quality Engineer (12/2008 – 5/2010)

I performed incoming inspection of all raw material received to ensure that all materials met Mil-specs, dimensional tolerances per blueprints, as well as visual specifications. I performed laboratory analytical testing.

Major Contributions:

Maintained quality records.

Maintained inventory levels.

Precision Technologies

Drafter/Designer (3/2007 – 10/2008)

I created drawings and designed electro-mechanical actuators to customer requirements. Created 3D models, top assembly drawings, bills of materials, and purchased parts list.

Major Contributions:

3D modeling using SolidWorks CAD program.

Inventory control.

Provided customer support.

Corning Inc.

Mechanical Technician (10/1989 – 1/2007)

I was a mechanical engineering project leader for the facility. I lead multiple equipment upgrade projects as well as cost reduction projects. I was the Raw Material Handling SME and the Core Technologist for the Environmental Division. I provided daily operations support, maintenance support and was the back-up area leader.

Major Contributions:

Installed multiple Railcar unload stations, storage silos, and spur tracks with shed.

Lead projects to streamline processes through the facility.

Lead multiple ergonomic upgrades.

Proficient in CAD programs.

Implemented process audit systems.

Performed daily checks for process discipline and control.

Owned preventative maintenance program for Raw Material Handling equipment.

Provided maintenance support for difficult issues where engineering support was needed.

Coached and trained up to 28 operators.

Created SOPS and work instructions.

Certified in extrusion, raw material handling, railcar unloading, and piece processing.

Education

Studies in Mechanical Engineering (Technology)

New River Community College – Dublin VA – 2000- 2003

Technical Qualifications

Software literacy: Windows, Microsoft Office, Excel, Word Perfect, Power Point, Works 2000, Outlook Express, Oracle, Lotus Notes, AutoCAD, SolidWorks, Striker Systems CAD-CAM, Internet Explorer, Oracle, Sigmanest, Autocad, Solidworks, PTC CREO.

Able to create, read, comprehend, and work off of complex and detailed engineering drawings.

Various machines and equipment: Lathe, Mill, Presses, Brake, Sanders & Grinders, Loss in Weight Feeders, Pneumatic Conveying equipment, Punch presses, Welding, Powder coating, etc…

Hobbies and Civic Contributions

Fishing & Golfing

Volunteer as a Cub Scout Leader and Football Coach

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