Mechanical Engineer Program Management

Location:

Winchester, TN

Posted:

October 08, 2024

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Resume:

Jeff Mosley

**********@*****.***

817-***-**** cell

931-***-**** home

*** *** ******

Winchester, TN 37398

Summary

An Electrical/Mechanical Engineer with over twenty-five -year experience in aerospace design, integration, system installation and manufacturing engineering. Able to provide technical leadership within multidisciplinary team environments. Familiarity with testing - design validation, and certification. Have intimate knowledge of and ability to assign wires/cables to their correct harness assembly, based on EMI/EMC and system separation or system functionality requirements while meeting all installation and maintainability requirements in

manufacturing environment. Experience utilizing test equipment to meet design requirements. Familiar with the following specification D0-160D, DO-178, Mil-STD-85, MIL-STD-470, and MIL-STD-1629 FAA Part 23 and Part

25 and FAA and military certification. I have over 25 years of computer aid design software such as Catia V4, V5, SolidWorks, AutoCAD, Inventor, Mentor Graphics Wiring Harness Software. Familiar with missile design and both electrical / mechanical system. I have over fifteen years in program management from concept to launch. In process of obtain project management Professional (PMP) certification, I have over ten years in the testing of wind tunnel model and bird strike testing and qualification of aircraft canopy and windshield component. I have experience in avionic system integration laboratory. Familiar with the following system propulsion, missile engine testing, hydraulic system, navigation communication and ground support Equipment. Provide cooling system for aircraft equipment a cabin area. familiar with Solar Energy Engineering, and Cyber Security.

Skills

• CatiaV4, Catia V5, Creo, Cad am, Cadre, AutoCAD, inventor, UN graphics, Solid work, mentor graphic Microsoft Office, Microsoft Project. Program Management training, Earned Value Management (2007): Supervisory Management (2005) Program Management Skill (2004); Secret Clearance (2003), Six sigma training (2008), Program Logic Controller Certification, Solar Energy Engineer Certification, Cyber Security Certification.

Experience

Dynetics, Huntsville, AL 09/2020 - Present

Electrical Avionics Engineer

• Develop Electrical Wiring Interconnect System (EWIS), capable of resolving all technical issues relating to EWIS.

• Produce and maintain wire harness assemblies, utilizing the Solid Work, Windchill Work Benches and Creo, AutoCAD Electrical and Visio software.

• Capable of interfacing with wiring diagrams, system, test equipment and EMI/EMC requirements.

• Have intimate knowledge of and ability to assign wires/cables to their correct harness assembly, based on EMI/EMC and system separation or system functionality requirements while meeting all installation and maintainability requirements.

• Providing program management and coordinating of engineering wiring harness projects for the Missile launcher, vehicle, and integration lab area.

• Provides specialized technical assistance to team member on the system integration and rocket launcher design.

• Acts as liaison with representatives outside vendor of the assigned group/area Additional Functions:

• Install harness in launcher vehicle and design equipment installation for system integration facilities

• Provided design checking for both electrical schematic and mechanical assembly drawing.

Blue Origin, Merritt, FL 09/2019 - 08/2020

Electrical Avionics Engineer

• Develop Electrical Wiring Interconnect System (EWIS), capable of resolving all technical issues relating to EWIS.

• Produce and maintain wire harness assemblies, utilizing Windchill Work Benches and Creo, AutoCAD Electrical and Visio software.

• Capable of interfacing with wiring diagrams, system and EMI/EMC requirements.

• have intimate knowledge of and ability to assign wires/cables to their correct harness assembly, based on EMI/EMC and system separation or system functionality requirements while meeting all installation and maintainability requirements.

• Providing program management and coordinating of engineering wiring harness projects for the New Glenn project, for Rocket /Missile launcher, vehicle and integration lab area.

• Provides specialized technical assistance to team member on the system integration and rocket /missile launcher design.

• Acts as liaison with representatives outside vendor of the assigned group/area Additional Functions:

• Install harness in rocket /missile launcher vehicle and design equipment installation for system integration facilities

• Maintains a current knowledge of developments in the field of specialty and/or other related aircraft fields to recommend innovations to improve quality and effectiveness of company product

• Generated both electrical schematic and mechanical assembly drawing for and perform manufacturing support for first article inspection for installing on Missile /Rocket vehicle.

• Provide manufacturing support for first article and protype design familiar with modify manufacturing work instruction.

Field Aviation, Oklahoma City, OK 03/2018 - 09/2018

Electrical Wire Harness Engineer

• Develop Electrical Wiring Interconnect System (EWIS), capable of resolving all technical issues relating to EWIS.

• Produce and maintain wire harness assemblies, utilizing the Solid Work Electrical /Mechanical Benches and

Mentor Capital Harness Familiar with Mentor V System and Visio software.

• Capable of interfacing with wiring diagrams, system and EMI/EMC requirements.

• Contributes to planning, developing and coordinating of important engineering projects

• Provides specialized technical assistance to team member

• Acts as liaison with representatives outside of the assigned group/area Additional Functions:

• Actively works to improve daily processes and ensures all work meets customer requirements

• Maintains a current knowledge of developments in the field of specialty and/or other related aircraft fields to recommend innovations to improve quality and effectiveness of company product

• Generate drawing and Bill of material for both mechanical and electrical mission equipment.

• Provide manufacturing support for first article and protype design familiar with modify manufacturing work instruction.

PPG Engineering Huntsville, AL 06/2017 - 03/2018

Electrical Avionics Engineer

• Participated on teams or alone to design, develop, and deliver power arch flashing labeling project, plus upgrading furnace and oven projects within budget, and within schedule.

• Supervised the work of junior engineers or designers, drafters, technicians, etc.

• Independently plan, schedule, conduct and coordinate engineering work.

• Perform debug and power systems.

• Specify and select power distribution and control equipment and related components based on user requirements such as substations, switchgear, distribution panels, motor control centers, transformers, VFDs, etc.

• Generate Wiring drawings and specifications for power systems. and interface.

• Perform facility startup, checkout and commissioning of power systems at client facilities.

• Provide electrical power for 480 Volt 3 phase powers to electric motor and robotic and plc programming

• Review the design details on a frequent basis to assure the continuity and correctness of the design effort.

• Assist with the electrical installation of transformer and power panel for equipment on the manufacturing floor.

• Provided design packages for power controls systems and assist in the debug of these systems on the manufacturing floor.

• Produce and maintain wire harness assemblies, utilizing the CATIA V5, Solid Work Electrical Work Benches and Mentor Capital Harness Familiar with Mentor Ve System and Visio software.

Gulfstream, Savannah, GA 04/2016 - 10/2016

Electrical Avionics Engineer

• Develop Electrical Wiring Interconnect System (EWIS), capable of resolving all technical issues relating to EWIS.

• Produce and maintain wire harness assemblies, utilizing the CATIA V5, Solid Work Electrical Work Benches and Mentor Capital Harness Familiar with Mentor Ve System.

• Capable of interfacing with wiring diagrams, system and EMI/EMC requirements.

• Contributes to planning, developing and coordinating of important engineering projects

• Determines and develops own approach to solutions within schedule and cost objectives

• Works under limited supervision; work should only be required to be reviewed for accuracy and consistency with meeting overall objectives

• Acts as liaison with representatives outside of the assigned group/area Additional Functions:

• Actively works to improve daily processes and ensures all work meets customer requirements

• Maintains a current knowledge of developments in the field of specialty and/or other related aircraft fields to recommend innovations to improve quality and effectiveness of company product

• Provides information for FAA order 8110 for Military Derivative for military on Gulfstream aircraft.

• Generate drawing and prepare new STC (Supplemental Type Certification) for radio installation, navigation, cockpit and special mission equipment.

Booz/Allen / Hamilton Huntsville, AL 10/2015 - 04/2016

Electrical Avionics Engineer

• Develops design data packages for mechanical assembly, avionics/electrical cabin and cockpit systems per airworthiness requirements and the project specification for Helicopter aircraft completions, refurbishments, modifications and upgrades.

• Creates and reviews avionics/electrical drawings, specifications, service bulletins, reports, etc.

• Performs aircraft avionics/electrical systems research and design relating to manufacturing of engineering drawings necessary for installation and completion of custom aircraft interiors and other modifications.

• Supports suppliers of avionics/electrical systems with technical guidance per the project specifications.

• Creates aircraft wiring diagrams, wiring/equipment lists, test plans, and test reports.

• Write technical specifications and systems definitions.

• Coordinated electrical system integration and mechanical installation

• Have intimate knowledge of and ability to assign wires/cables to their correct harness assembly, based on

EMI/EMC system requirements

• Provide design support for new night vison and led lighting modification for Army military equipment

• Generated and maintain wire harness assemblies, utilizing the AutoCAD, Solid Work Electrical Work

Benches and Mentor Graphic Capital Harness with Mentor Ve System and Visio software.

Jacobs Engineering Tullahoma, TN 05/2015 - 10/2015

Electrical Wire Harness Engineer

• Participated on teams or alone to design, develop, and deliver power system projects that achieve the technical requirements, are within budget, and within schedule.

• Produce and maintain wire harness assemblies, utilizing the AutoCAD, Solid Work Electrical Work Benches and Mentor Capital Harness with Mentor Ve System and Visio software.

• Supervised the work of junior engineers or designers, drafters, technicians, etc.

• Independently plan, schedule, conduct and coordinate engineering work.

• Perform engineering analyses on power and lighting systems.

• Develop drawings and specifications for power systems.

• Coordinate and review the work of others for techniques and technical approach.

• Reviewed submittals and answer RFIs to support implementation of designed systems.

• Perform facility startup, checkout and commissioning of power systems at client facilities.

• Participated in proposal development and support marketing activities

Axis Engineering, Leon, KS 03/2014 - 03/2015

Electrical Avionics Engineer

• Coordinated electrical system integration and mechanical installation as liaison

• Engineer at customer sites.

• Prepared design requirement for electrical / mechanical system, selected antenna, Flight data, communication system, weapon system, displays, and system interface

• Execute projects to meet schedule, budget, and Earned Value management and maintain quality Control.

Monitors internal tooling, supplier tooling and suppler part delivery for pre-launch projects.

• Monitors Cost targets throughout trials and launch with other team members

• Develops and maintains electrical and Mechanical product detail, assembly and installation designs (e.g., equipment racks, power panels, cable routing and geometry, antennas).

• Provides engineering design disposition on discrepancies (e.g., rejection tags, manufacturing action requests, and shop revision requests).

• Follows documented processes, specifications and procedures that support the design and manufacture of electrical commodities.

• Supports the development of statements of work.

• Assists in the technical review of supplier capabilities to facilitate source selection.

• Analyzes functional and physical input used in the development of integrated design and system architecture.

• Generate design and carry out installation of FAA STC for Avionic upgrade system for Beechcraft T6 aircraft.

• Produce and maintain wire harness assemblies, utilizing the CATIA V5, Solid Work Electrical Work Benches and Mentor Capital Harness with Mentor Ve System and Visio software.

Goodrich, Tullahoma, TN 03/2013 - 01/2014

Staff Manufacturing Engineer

• Generate manufacturing lineups, shop travelers, machine requirements, and tool requirements/application

• Prepare, maintain and revise tool sheets, op sketches, and W.O. cards and rework schemes

• Maintain continuous process improvement to reduce cost, improve quality, increase throughput

• Provide shop floor support Resolve quality issues (non-conformances) by defining and eliminating 'root' cause Assist with design of durable tooling, perishable tooling, and work gages

• Perform required duties to meet customer and ISO standards Promote a safe working environment

• Provided support for implementation of automotive process into the aerospace manufacturing

• Assist in Value Stream mapping process and lean manufacturing process.

• Familiar with the Toyota Manufacturing System, Kaizen and Toyota Way

• Responsible for providing component part manufacturing and processing support consistent with cell, facility, and division goals & objectives

Sikorsky Aircraft, Huntsville, AL 03/2006 - 03/2013

Electrical Avionics Engineer

• Provide leadership for the UH 60 Blackhawk Engineering group, including mentoring, career development, performance appraisals, and performance feedback

• Coordinated electrical system integration and mechanical installation as liaison

• Engineer at customer sites.

• Prepared design requirement for electrical / mechanical system, selected antenna, Flight data, communication system, weapon system, displays, and system interface

• Coordinate with other aircraft engineering functions, Program Management Office, Technical Publications, Manufacturing, Quality Assurance, Finance, Supply Chain Management, and other internal disciplines to ensure successful execution of projects, support of the manufacturing line, and resolution of field issues

• Support bid and proposal efforts for future US Army Program and other variants for domestic and international marketplace

• Perform onsite inspection for electrical system install and hardware installation to military and FAA

regulation.

• Provide primary interface on behalf of Sikorsky with Airworthiness Authorities (FAA/EASA etc.) to obtain certification of design changes commercial aircraft. Able to interpret U.S. (FAA) and foreign civil regulations and advice technical specialists to assure the proposed qualification approaches and methods of compliance will be acceptable to the Airworthiness Authorities.

• department procedures and policies.

• Provide manufacturing support using solumina (Ibase) software.

• Supervise the day-to-day activities of an engineering staff representing a variety of engineering disciplines

• Execute projects to meet schedule, budget, and Earned Value management and maintain quality.

• Responsible for quality, timely release, and technical oversight of Technical Engineering analysis and documentation including specifications, certification plans, test plans, reports, etc.

• Work extensively with representatives of the program office for US Army and Navy, as well as representatives from the U.S. Army user community AMCOM and CECOM.

• Work with suppliers regarding qualification testing and Government Validation, as well as field-related issues

• Conduct meetings with and make presentations to internal and external customers, including Preliminary

Design Reviews, Critical Design Reviews, Program Management Reviews, etc.

• Support bid and proposal efforts for future US Army Program and other variants for domestic and international marketplace.

• Coordinate data review for UH60 aircraft windshield and window improvement program

• Provide manufacturing support for production floor using solumina (Ibase) software.

Lockheed Martin Aircraft, Fort Worth, TX 01/2003 - 03/2006

Aeronautical Staff Engineer Electrical System Integration

• Designed and released all detail, assembly and installation for government F-16, (A/B, C/D, E/F, FSX/F2, AFTI, XL, KF-X, Peace Marble I, II, F-16 I, Belgium, Denmark, MLU,) F-22, F-111, (F-35) Aircraft and foreign military Aircraft.

• Prepared Catia 3D model for harness routing, provided engineer support for installation into multi- aircraft.

Reviewed engineer design and provide input on design improvement perform design review for Harness

Design and installation design.

• Coordinated electrical system integration and mechanical installation.

• Provide engineer support for F-35 and F-16 engine installation wiring harness Interface.

Sikorsky Aircraft, Stratford, CT 04/2001 - 01/2003

Lead Design Engineer Component Integration

ARINC Inc., Oklahoma City, OK 01/2000 - 04/2001

Senior Staff Engineer

Lockheed Martin Aircraft Center, Greenville, SC 08/1999 - 08/2000

Senior Design Engineer

Education

Master Information Technology (course) American International University - Atlanta, GA

BS in Aerospace Engineering

American Century University - Albuquerque, NM

BS Mechanical Engineering (120 hours) Tennessee State University - Nashville, TN

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