Continuous Improvement Production Manager
Resume:
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Bodh Raj Shahrya
************@*****.***
Summary Dynamic and results-driven Production Manager with extensive expertise in production planning, team leadership, and process optimization within the manufacturing industry. Skilled in coordinating complex manufacturing processes, ensuring on-time delivery, and driving continuous improvement to enhance productivity and efficiency. Adept at managing end-to-end production cycles, from raw material procurement to finished goods, while maintaining high-quality standards and cost control.
Career history Manager Hot forging at Reliance foundry pty ltd, Gaborone, Botswana,
Apr 2021 - Present (3 years 6 months)
FORGING MANAGER
M/S RELIANCE FOUNDRIES PTY LTD
04/2021 – present Gaborone, Botswana
Coordinate day to day work load in accordance with schedules. Identify process and system improvements.
Problem solve and perform root cause analysis.
Operate in accordance with SOP(standard operating procedure. Maintain operating of all machines and production processes. Team player, innovative and focus on continuous improvements. Monitor and track orders and timely despatch.
Sound experience in manufacturing environment.
Knowledge of basic engineering principal in various engineering disciplines.
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Contribute to NPD and lead the maintenance of manufacturing processes.
Manage 5'S function in production with support of our team leaders. Monitoring the quality approval process during change over the setup. Coordinate with quality team and maintenance department. Trouble shooting and cost reduction.
Conduct daily NCR meeting.
Oversee a safety-first culture to drive sustained optimal safety performance
Manage, maintain and develop the Colorspan Quality Operating System. Meet and exceed Quality targets to deliver a high level of customer satisfaction that meets expectation
Resource and material management planning and scheduling to meet production demand while maximising throughput and efficiency Performance and key metric analysis and reporting
Facility and tooling management
Lead company values to drive morale and maintain a high-performing quality culture
Training and development of team members to maintain a highly skilled and versatile team to meet company objectives and expectations
Lead Continuous Improvement / Lean Manufacturing Projects Forging-Manager at Osho Forge Ltd.
Nov 2018 - Jun 2020 (1 year 8 months)
Responsibilities.
Maintain cleaniness and organization in warehouse ensuring safe environment.
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Help with set-up and breakdown of production lines including assembling equipment and supplies.
Collaborate with production teams to ensure material are readily available and production schedules are met..
over all responsible in all activities in forging shop from raw material to despatch.monitoring quality, production, maintenance, despatch,handle customer complaints.
PROJECT -HAMMER-HUTA ZYGMUNT-3 TON AND 2.5 TON
That's an impressive achievement at Osho Forge Ltd.! Installing such heavy machinery along with all the necessary components, and optimizing inventory by 40%, must have had a significant positive impact on operations.
Manager at M/S OSHO FORGING LTD
Nov 2018 - Jun 2020 (1 year 8 months)
LUDHIANA-PUNJAB-INDIA, MFG. GEARS, PINIONS, AXLE SHAFTS, FORGING AND MACHINING COMPONENTS, ETC SUPPLYING TO TATA AND TELCO.
DESIGNATION- MANAGER PROD.-HOT FORGING
PERIOD- NOV-2018-JUNE 2020 (ONE YEAR AND 6 MONTH)
Production Manager-Hot forging at Osho forging ltd Nov 2018 - Jun 2020 (1 year 8 months)
Supervise production activities.,handle manpower.achieve production targets and improve cutomer satisfaction.
Assistant Quality Assurance Manager at R.N. Gupta and company Ltd. ludhiana,punjab.
Jan 2015 - Oct 2018 (3 years 10 months)
(3 YEARS AND 10 MONTH)
Responsibilities:
- Developed, implemented, and maintained the Quality Management System (QMS).
- Conducted internal quality audits and monitored key process parameters.
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- Handled non-conformance reports and customer complaints.
-Reporting to MANAGER QA.
-Monitoring inprocess hot inspection record.
-Handle customer complaints.
-Inventory controle.
-Monitoring final inspection and despatch.
-Daily process controle.
-Generation of final inspection certificates.
-Knowledge of technical documentation.
-Flexible,Pro active and self motivated approach to work.
-Monitoring and cross check to compile all process parameters with specifications.
-Positive material identification.
Skills
-Fork lifter driving 5 years,but no driving license.
-Operate NDT machine.
-Operate inspection and testing equipments like Profile projector,angle protector,Hardness tester,weighing scale,Digital micrometer,Digital Height Gauge,Dial indicator,Ring Gauges,Adjustable snap gauges,measuring tape,Bore gauges,etc.
Assistant Manager at M/S R.N GUPTA AND CO.LTD
Jan 2015 - Oct 2018 (3 years 10 months)
LUDHIANA-PUNJAB-INDIA.MFG.OF FLANGES, FROM RANGE 2'' TO 18'' DIAMETERS.SUPPLYING TO MANY EUROPIAN COUNTRIES. RAILWAYS COMPONENTS, AND TRACTORS PARTS SUPPLYING TO SWARAJ MAZDA, INDIAN RAILWAYS, EICHER TRACTOR LTD.
DESIGNATION-ASSISTANT MANAGER QUALITY ASSURENCE
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PERIOD-JAN 2015-OCT 2018.(3 YEARS AND 10 MONTH)
Assistant Manager at M/S JVR FORGING LTD
Jul 2011 - Dec 2014 (3 years 6 months)
LUDHIANA-PUNJAB-INDIA.MFG, SCFFOLDING COMPONENTS,
RAILWAY COMPONENTS, TRACTOR LINKAGE PARTS.SUPPLYING IN DOMESTIC MARKET, AND EUROPIAN COUNTRIES.
DESIGNATION-ASST.MANAGER FORGING SHOP
PERIOD-JULY 2011-DEC 2014 (3 YEARS AND 5 MONTHS.
Production Manager at M/S NICKS INDIA TOOLS
Feb 2010 - Jun 2011 (1 year 5 months)
Job Responsibilities of a Deputy Manager Production: Production Planning and Coordination:
Assist in developing detailed production schedules and plans to meet customer demands and company objectives.
Ensure timely availability of raw materials, tools, and equipment for seamless production.
Monitor and adjust production plans based on order changes, equipment downtime, or unforeseen circumstances.
Team Leadership and Supervision:
Supervise production staff, including line operators, technicians, and supervisors, ensuring proper task allocation and performance. Train, mentor, and support team members to achieve production targets and maintain quality standards.
Foster a culture of teamwork, safety, and continuous improvement within the production unit.
Process Optimization and Efficiency:
Identify and implement process improvements to enhance production efficiency, reduce waste, and minimize downtime.
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Assist in adopting Lean manufacturing practices, Six Sigma methodologies, and other quality improvement tools. Monitor machine performance and collaborate with the maintenance team to ensure preventive and corrective maintenance of equipment. Quality Control and Compliance:
Ensure that products are manufactured to meet the company’s quality standards and customer specifications.
Work closely with the Quality Assurance (QA) team to address defects, implement corrective actions, and maintain quality throughout the production process.
Ensure compliance with health, safety, and environmental regulations within the production facility.
Inventory and Resource Management:
Monitor inventory levels of raw materials, work-in-progress, and finished goods to avoid overstocking or shortages. Assist in optimizing inventory management systems to minimize costs and improve supply chain efficiency.
Coordinate with suppliers and procurement teams to ensure timely deliveries of materials.
Cost Control and Budgeting:
Deputy Manager -FORGING WORK SHOP at M/S NICKS INDIA TOOLS,LUDHIANA,PUNJAB.
Sep 2005 - Jun 2008 (2 years 10 months)
LUDHIANA, PUNJAB, INDIA.
RESPONSIBILITY-
-Production Planning and Coordination:
-Assist in developing detailed production schedules and plans to meet customer demands and company objectives.
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-Ensure timely availability of raw materials, tools, and equipment for seamless production.
-Monitor and adjust production plans based on order changes, equipment downtime, or unforeseen circumstances.
Team Leadership and Supervision:
Supervise production staff, including line operators, technicians, and supervisors, ensuring proper task allocation and performance. Train, mentor, and support team members to achieve production targets and maintain quality standards.
Foster a culture of teamwork, safety, and continuous improvement within the production unit.
Process Optimization and Efficiency:
Identify and implement process improvements to enhance production efficiency, reduce waste, and minimize downtime.
Assist in adopting Lean manufacturing practices, Six Sigma methodologies, and other quality improvement tools. Monitor machine performance and collaborate with the maintenance team to ensure preventive and corrective maintenance of equipment. Quality Control and Compliance:
Ensure that products are manufactured to meet the company’s quality standards and customer specifications.
Work closely with the Quality Assurance (QA) team to address defects, implement corrective actions, and maintain quality throughout the production process.
Ensure compliance with health, safety, and environmental regulations within the production facility.
Inventory and Resource Management:
Monitor inventory levels of raw materials, work-in-progress, and finished goods to avoid overstocking or shortages. Created with SEEK Profile
Assist in optimizing inventory management systems to minimize costs and improve supply chain efficiency.
Coordinate with suppliers and procurement teams to ensure timely deliveries of materials.
Inspector at ONE YEAR
May 1999 - May 2000 (1 year 1 month)
-WORKED WITH M/S BAJAJSONS LTD, LUDHIANA, PUNJAB,
INDIA.MFG.OEM SUPPLYING TO .HERO HONDA MOTOR LTD.
Proven experience in managing production in Fabrications.
Strong leadership skills and the ability to manage a diverse team.
Excellent organizational and communication skills.
Commitment to safety standards and quality control.
Ability to work under pressure and manage multiple priorities. COMPONENTS-BRAKE CAM, BRAKE ROD, PIVOT PINS, PIPE FUEL ENGINE.
DESIGNATION-LINE INSPECTOR QUALITY CONTROLE.
PERIOD-MAY 1999- MAY 2000 (ONE YEAR)
KEY RESPONSIBILITIES-
-CO-ORDINATE DAY TO DAY WORK LOAD IN ACCORDANCE WITH SCHEDULES.
-IDENTIFY PROCESS AND SYSTEM IMPROVEMENTS.
-PROBLEM SOLVE AND PERFORM ROOT CAUSE ANALYSIS.
-OPERATE IN ACCORDANCE WITH STANDARD OPERATING
PROCEDURES.
-BUILD SKILL LEVEL WITHIN THE TEAM TO ENABLE JOB ROTATION.
-MAINTAIN OPERATION OF ALL MACHINES AND PRODUCTION PROCESSES.
-TEAM PLAYER, INNOVATIVE AND FOCUS ON CONTINUOUS
IMPROVEMENT.
-MONITOR AND TRACK ORDERS AND TIMELY DESPATCH.
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-SOUND EXPERIENCE IN A MANUFACTURING ENVIRONMENT.
-KNOWLEDGE OF BASIC ENGINEERING PRICIPALS IN VARIOUS ENGINEERING DISCIPLINES.
-CONTRIBUTE TO NPD AND LEAD THE MAINTENANCE OF
MANUFACTURING PROCESSES.
-MANAGE THE 5'S FUNCTION IN PRODUCTION WITH SUPPORT OF SENIOR PRODUCTION MANAGER AND TEAM LEADERS.
-MONITORING THE QUALITY APPROVAL PROCESS DURING CHANGE OVER THE SETUP.
-CO-ORDINATION WITH QUALITY TEAM AND MAINTENANCE
DEPARTMENT.
-MAINTAIN PROCESSES IN PRODUCTION.
-TROUBLE SHOOTING AND COST REDUCTION.
- CONDUCT DAILY NCR(NON-CONFIRMITY REPORT) MEETING.. Skills Resilience, Sir, I know driving fork lifter and I don't have any driving licence for the same, Lathe Operation, Drilling Operations, Milling operation, Sheet Metal Fabrication, Quality Control, Production Control, FORGING, MANPOWER HANDLING, MANPOWER PLANNING, IMPART TRAINING TO NEW WORKERS, DIE INSPECTION, know arc welding operation., HOT FORGING PROCESSES, FORGING PRESSES EXPERIENCE, RELIABLE AND HARD WORKING,, Stock Control, Inventory Analysis, Loading and Unloading, Sheet Metal Fabrication, Sheet Metal, Quality Control Inspection, impart training to junior Languages English, Hindi, Punjabi
Education Bachelor of Arts from Govt college Gurdaspur,pb,india(GURU NANAK DEV UNIVERSITY.)
Finished 2002
Diploma in prod.and industrial engg. from Punjab State board of Created with SEEK Profile
technical education,mohali,punjab
Finished 1997
Honor diploma
10+2 High School Certificate from punjab school education board, mohali, punjab,India.
Finished 1994
STUDY WITH NON-MEDICAL SUBJECTS.
-Prepare project of mini amplifier with 12 volts input power -supply.
-Prepare project of rechargeable emergency light.
Matriculation from punjab school education board, mohali, punjab,India.
Finished 1990
winner of singing competion during farewell function. Licences & certifications Light duty whecle deriving licence Issued by SDM LUDHIANA EAST,PUNJAB, INDIA.
Mar 2023 - Current
This is my learning driving licence details . already applied for original driving license also.i am waiting for the same.i know to drive forklift also.
Thanks.
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