Bilingual Spanish-English Plant Manager
Resume:
IVÁN ALCOCER ORTIZ
SKILLS
- A very easygoing personality, strong leadership and teambuilding
profile
- Analytical mindset and problema solving
- Very high sense of urgent
- Customer focused
- Self motivated
- Hands on
- Bilingual Spanish-English
KEY SKILLS (TECNICAL SKILLS AND EXPERIENCED BACKGROUND)
- Continous improvement, Lean Manufacturing and savings mind set
- Polymers, plastic injection (molding and extrusión- Engel, Mitsubishi, Husky and Argburg machines)LDPP, MDPP, PPS and ketal materials for automotive and housekeeping products.
- Wide experience in Chemical solvents (Toluene, Benzene, Hexane, Pentene) for fluid bed reactors in steroids and pharmochemical environment.
- Saponification, sterification, steroid reactors form pharma and vet use wide experience.
- GMP s
- Electronic components assembly: regulators, rectifiers, rotors, stator for automotive starters and alternators
- Water and solvent based electrostatic Paint fabrication and aplication
- Iron Forgging & stampping,Termal threatment, peeling, bending, shoot peening, phosfating
- Tooling,
- Welding
- Toyota Way System, Lean Manufacturing tools: TKT, SMED, TPM, KAN BAN, Kaizen, VSM, One Piece Flow,Flow Pattern, line balancing
- High performanceTeam builder
- Supply Chain: BOM`S, Inventory Control, Cyclic counts, FIFO`S, Materials handling (Direct, non direct, dangerous, waste disposal, ERP (QAD, SAP, SCUDI, PROMAN, MATTEC, ECT.)
- Plant Control: Strategic Planning, Hoshin Kanri, P&L, EBIT, contibution margin and KPI`s tracking
- Machining (CNC) honing & boring (Precision parts)
- Wide experience in automotive Tier1, Tier 2 and Remanufacturing environment
EDUCATION
MC PROCESS ENGINEERING TEC MONTERREY-US STEEL- MABE 2001 - 2002
UNAM-FACULTAD DE QUÍMICA – CHEMICAL INDUSTRIAL ENGINEER 1988 - 1992
Chemical Engineer Degree with a Polymer specialization PROFESSIONAL EXPERIENCE
La Reynera- PRODUCTION AND MAINTENANCE MANAGER (METAL MECHANIC AN PLASTIC INJECTION AND EXTRUSION)
February 2024 up to now
PROFILE
CONTACT
CELL PHONE
E mail:
******************@*******.***
HOBBIES
To read
To write
To listen music
To ride a bike
PROFESSIONAL EXPERIENCE (CONTINUES)
GENVAMEX - FANAL – PLANT MANAGER (Metalmechanic and plating Machining die tools for zamak injection and stamping) Jun 2021 – May 2023, N.L.
Main Achievement: To improve machines efficiency more than 50%, brought a new project and started in less than one week a $124 800,000 mxn/year project with a 45% margin.
Keun Gang ( Automotive T1) PLANT MANAGER
Jun 2017 – Feb 2021
Main responsibilities: In charge of the human and materials resources and the performance for all the areas (Stamping, injection, extrusion, Flock, and seals assembly )and Plant KPI`s and P&L .
Main achievement: More tan 50% of increase in OEE and behinds reduction from more tan 20000 to 0 by keeping on track of the daily production Schedule base don TKT, line capacity, SMED and decreasing tool changes Vege-LKQ Production & Maintenance Manager (Automotive Metal mechanic- Motors Precision machining, honing and boring for engine heads and monoblocks)
Sep 2015 – May 2017 Monterrey, N.L.
Main responsibilities: In charge of the, Safety, Continuous Improvement and Maintenance & Production departments: Teardown, Washing, Oven, Machining, honing, boring assembly, stamping, testing and packaging cells for iron and aluminum Blocks, Heads’, pistons.
Main Achievement: Rate improvement in the assembly rates from 180 up to 220 engines per day by implementing lean manufacturing way. Sonoco. Plant Manager (a Protective Packaging branch) Sep2011 – Jul 2014
Main responsibilities: In charge of all areas. To keep all the KPI s under control to deliver a health P&L with a EBIT higher than 15% and a Contribution Margin higher than 25%
Main Achievement: To provide saving/productivity projects up to
$1 000,000 usd/year
Fapco Production Manager (Remanufacturing Automotive metalmechanic- Machining Precision parts for Brake Calipers)
May 2008 – Aug 2011 Monterrey, N.L.
In Charge of 5 remanufacturing lines (Brake Calipers, Steering pumps, Steering gears, Rack and Pinions and Master Cylinders) with more tan 600 employees per shift.
Main achievement: Salvaged rate improved from 40 to 75% on GM shafts by updating specs and process redesign
Remy Power Products – Borg Warmer Production Line Manager (Reman Automot. Machining Precision parts for alternators and starters ) Apr 2005 – May 2008 San Luis Potosí, S.L.P.
Lead the Starter line to be the best performance during 3 years by implementing Lean Manufacturing system and kept a health P&L. and cost control
Main achievement: More than $300 00 usd/year savings by implementing a new bearing procedure to salvage it
Quiessa – Akzo Novel. Production Supervisor (Pharmochemical) May 1994 – April 2001 San Juan Ixhuatepec, Edo.Mex. As Production Supervisor & Controller was in charge of up dating more than 200 production formats according to FDA and GMP s policies in order to keep a detailed track of every single batch for steroids and pharmaceutical products in less than 2 months.
Also succeed reviewing every single report that was filled in the right way and converting them into electronic file to keep them for 10 years. To keep on track of every single steroid batch in non polar steady bed solvents (Toluene, Hexane, Benzene, Ciclohexane, etc.)in an inert atmosphere or closed reactors.
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