Cnc Programming Continuous Improvement

Shahid Mehmood

Mechanical Engineering Specialist – CNC Programming and Process Control

Location: Sahiwal, Pakistan

Phone: 009*********** Email: **********@*****.***

LinkedIn: linkedin.com/in/shahid825l

Professional Summary

Seasoned Mechanical Engineer with 15+ years of experience in CAD/CAM, CNC programming, and precision machining across industries like cement, mining, sugar, and oil & gas. Specialized in process optimization, lean manufacturing, and advanced tooling with a proven track record of enhancing production efficiency and reducing costs. Skilled in design and operation of CNC machinery, implementing rigorous quality control, and achieving high accuracy through advanced machining techniques. Passionate about continuous improvement and committed to excellence.

Key Skills and Expertise

CNC Programming & Machining Expertise

• CNC Programming & Process Control: Skilled in CNC programming and process optimization, ensuring precision and efficiency in machining operations.

• Machining Techniques: Proficient in turning, milling, and induction hardening processes, with extensive experience in setup and operational efficiency.

• Controller Systems: Competent in operating Siemens Sinumerik 840D, Heidenhain, Mazak, Centroid, Siemens, Fanuc, and GSK controllers for diverse CNC machinery.

• Tooling & Gear Calculations: Experienced in tool and gear calculations, supporting precision machining and production standards.

CAD/CAM & Engineering Design

• CAD/CAM Design: Skilled in design and CNC programming with software like AutoCAD, SolidWorks, CATIA, Mastercam, Delcam, and adaptable to Vericut and Hypermill. Extensive experience with Vericut and SolidCam for efficient toolpath generation and simulation.

• 3D Modeling & Design: Proficient in SolidWorks, CATIA, AutoCAD, and Revit for high-quality design, technical drawing, and 3D modeling across manufacturing needs.

Mechanical Inspection & Quality Control

• Inspection Methodologies: Knowledgeable in regulatory compliance and precision analysis through advanced inspection methods.

• Precision Measurement Tools: Skilled in using Vernier calipers, micrometers, and depth gauges for accurate diagnostics and quality assurance.

• Diagnostics & Analysis: Expertise in sound and vibration analysis to assess machine health and ensure operational efficiency.

Lean Manufacturing & Process Improvement

• Lean Manufacturing: Practiced in 5S, Kaizen, and Six Sigma methodologies for continuous improvement and waste reduction.

• Process Optimization: Strong background in manufacturing process improvement, including project planning, risk assessment, and resource allocation.

Induction Hardening & Toolroom Management

• Induction Hardening Process Development: Established and optimized induction hardening processes for cement and sugar industries, tailored to meet high-quality standards.

• Toolroom Management: Proficient in managing toolroom operations and optimizing resource use for maximum efficiency.

Project Management & Leadership

• Project Management: Skilled in strategic planning, resource allocation, and risk assessment to deliver projects on time and within budget.

• Cross-functional Team Leadership: Experienced in supervising and mentoring teams, fostering collaboration and skill development.

• Production Scheduling & Resource Optimization: Expertise in coordinating production schedules and resource management to streamline operations.

Industry Knowledge

• Industry Experience: Extensive experience in the Cement, Sugar, Mining, and Automotive sectors, with in-depth knowledge of each industry’s unique requirements and processes.

Software Proficiency

• Engineering Software: Proficient in SAP HANA for resource planning and inventory control, as well as Microsoft Office Suite (Excel, Word, PowerPoint) for data management and reporting.

• Digital Tools for Precision Engineering: Skilled in using software for precision measurement, diagnostics, and quality control across machining processes.

Digital Marketing & Strategy (Complementary Skills)

• SEO & Digital Strategy: Experienced in SEO, content strategy, and web analytics to enhance online visibility.

• Social Media & Google Ads: Skilled in leveraging SEMrush, Google Ads, and social media platforms for targeted marketing campaigns.

Professional Experience

Lucky Cement Limited

Assistant Manager Mechanical Workshop February 2019 - Present

• Transformed workshop into a full-scale production facility, achieving a 25% increase in output.

• Reduced plant downtime by 15% by streamlining repair and manufacturing processes.

• Realized $150K in cost savings through design optimization and material reuse.

• Extended machinery lifespan by 20% and enhanced efficiency by 25% with root cause analysis.

• Implemented an automated coal sampling station, reducing inspection time by 40%.

• Supervised a team of 33 technicians and managed documentation using SAP S4 Hana.

• Conducted shutdowns, utilizing work breakdown structures and risk management.

• Established a 9000 TPD Cement line, introducing innovative solutions for efficiency.

Qadri Group

Assistant Manager Tooling, CAD/CAM, Induction Hardening December 2008 - January 2019

• Led manufacturing and repair processes for oil and gas tools, improving efficiency for OGDCL projects.

• Increased throughput by 30% through specialized tooling and CAD/CAM divisions.

• Employed Lean methodologies, achieving consistent improvements in quality and waste reduction.

• Conducted process optimizations, enhancing production planning and inventory control.

• Reduced monthly non-conformance rates by 3%, boosting product integrity and client satisfaction.

• Performed statistical analysis for strategic reporting with SAP and Excel.

Education

Associate's Degree in Mechanical Engineering Government College of Technology, Sahiwal

September 2002 – August 2005

Certifications

• Certified in AutoCAD

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