Process Improvement Quality Assurance

SHAILENDRA-Y-SALVI

Dosti Vihar Complex, Dosti Vrishti A-1204, Nr. Vedant Complex, Vartak Nagar, Thane (West)-400606 India.

Contact:+91-932**-*****,+91-982*******

Email: *************@**********.***

Exceptionally Focused, Result-Driven with Outstanding Experience in Planning &Operations.

Wide Breadth of Knowledge in Industrial Operations in the Manufacturing Environment.

Track Record Devising, Evaluating, Implementing Continuous Process Improvements.

Minimize Waste and Reduce Costs while Maximizing Quality and Yield.

Establish Effective Quality Control and Safety Programs.

KEY SKILLS

Safety Management. Strategic Planning & Operation Management.

Environment Management. Process Improvement with Cost and Time Reduction.

Health Management. Customer Satisfaction. Strategic Operation Management.

Quality Assurance. Process Analysis and Financial Budgeting

CORE COMPETENCIES

Results-driven with exceptional practical judgment with skill in developing process improvement, quality circle, why-why analysis, and team management directives.

Delivering optimal results in a high-growth environment that exceeds operational goals and yields measurable outcomes.

Strong operational process improvement background through effective cost reduction, tactical planning, productivity gain, and revenue growth strategies.

SAP Production module. Quality circle and 5S, Statistical process control (SPC).

ACHIEVEMENTS

1.Production capacity increased by 25 % per month by changing the hardware and in-house development of the intermediate part.

2.Water recycle 200 m3 per month (target 250m3 for2020-21 )and steam condensate recycle 40 % to 50 % .(target more than 60 %for year 2020-2021)

3.Stabilized three Extra- pure-grade products on a commercial scale in the last two years.

4.Best Improvement award for year of 2015-2016.

PROFESSIONAL PROFILE

Viniti Organic LTD -Mahad. (Sept2023totill date).

Sr Plant Manager/Head

Company core competency in manufacturing Phenolic and phosphate-based antioxidants. Annual Turnover of 250CR to 300 CR.

New product establishment and scale up at commercial level. Cost optimization plan through manufacturing excellence tool. Total plant activity controlling. RC and BIS standard core committee member

Accountable for plant efficiency and effectiveness. P&L of the company and maintain the EBITDA

Accountable for 10000 MT/YR solid dispatch RM 8500/Yr. MT liquid, 2000 MT/Yr. solid and respective packaging. Inventory control, minimizing utility cost & proper disposal of non-confirmative material. Direct reports 5No,180 No headcount.

Nitrex India LTD VALSAD (Aug 2021 to Aug 23) Deputy works manager.

Company core competency in manufacturing of industrial Nitrocellulose. 300 CR /PA Turnover

Accountable for Production, Yield, dispatch, and inventory. Cost of product EHS compliance, NOC, CCA, GPCB, factory licensing. 10 % business expansion and business risk- 2022 and 2023.

Oversaw labor issues welfare and agreements. Direct report is 10No (HOD) and indirect 500No.

New project for capacity improvement, recovery, and infrastructure (50 CR projects ongoing). Plan Making Production as per Sales forecast, conducting trials in coordination with R & D. Dispatch 9000 MT.

Oversaw P &L accounts of the company.

Reporting to the director of technical and CMD.

Matangi industries LLP, Ahmadabad Working as Production Manager/Head (Nov, 2020 to May 2021)

Oversaw managing the operation as per the plan in-house and job work site, Plan RM, Production, Dispatch& Inventory, Manufacturing the multiproduct of ethoxylation

Creating master production schedules and manufacturing requirements, reviewing sales forecasts and customer demand forecasts, creating procurement plans based on demand forecasts, Analyzing capacity and resources requirements as well as coordinating with marketing.

Accountable 24,000MT /Yr

Nocil Ltd (Rubber chemical division from march2007-Nov, 2020)

Asst Production Manager (Process Owner). ISO 9001, ISO 14000, OHSAS 45001, TS16949, EnMS50000, 5S, and Responsible for care certification. PLC (Allen Bradley) and DCS operating system of Tata Honeywell.

Emergency controlling. Incident controller and handling Onsite Emergency.

Coordination with depts., to minimize downtime in the process. Corrective action, analyze the Process.

Carried out HAZOP study & having awareness of Quality, Environment & Safety policy.

Preparing the FEMA, and HIRA CAPA documents. Process modification reports.

Safety meetings and suggestion implementation.

Effective monthly/yearly shutdown planning and scheduling.

Handling IMS and TS audits.

Stocktaking, vendor development, imparting training to new employees.

Ensuring maintenance and update of production equipment.

Ensuring the Compliance of effluent discharge from the plants to ETP to meet the regulatory requirements.

Raw material and Final stock Management. Manpower allocation daily.

SAP management.SPC management. Interactions with other departments and providing solutions to other Plants facing problems.

Creating ER, and PR for New modification.

Functional team of 100 people, (50% nonmanagement and 50% management).

Maintaining morale and discipline in the plants.

From March 2012to2017 (Jr. Production executive, Sr. production executive (site in charge of Accelerators and Antioxidant Prevocalization inhibitors and degradants)

Overall shift responsibility of plant in terms of production off-spec safety, shift emergency controller,

Operations:

Distillation: Atmospheric, Vacuum, steam.

Reactor: - SS reactor, wooden, glass lineup FRP vessels, high-pressure vessels (57 kg/cm2. And 260-degree temp.

Filtration: Continue operation basket filters, vertical centrifuge, leaf filters, Rotary vacuum filters, agitated nutch filters, and Candle filters.

Driers: Band driers, Fluidized bed driers, tray dryers, rotary vacuum driers.

ATFE: Agitator thin film evaporators, pack & tray distillation columns

Granulation units, pestillation units, and roto formers (pestillation).

Continue type of extraction Units.

Utility boiler (capacity is 30 tones) working on PNG

(pipe natural gas, Focal), cooling tower, chilling plant 175 TR max,

Thermal fluid(295 degrees) N2, Air compressor 1000 cfm max.

From March 2007 to 2011 (Jr. Production officer, Sr. production officer Accelerators plant)

Permits for Work permit, Vessel entry & Hot work in plants by ensuring all from a safety point of view. Shift incident controller.

Shift production and time cycle monitoring—timely shift corrective action. Monitoring safety parameters, and shift manpower management.

Handling of Chemicals:

Aniline, PNCB, Cyclohexylamine, Cyclohexyl mercaptan, MIBK, Carbon Disulfide, Acetone, Toluene, IPA, Xylene. Sulfur, Sulfuric acid, Hydrogen Peroxide, Caustic lye, Soda Ash, Sodium sulfite.

Toxic gases and flammable gases: Chlorine, Hydrogen Sulfide Ammonia, Hydrogen.

Safety systems:

Deluge system, Fire and Gas Detector System, Scrubbing system, Foam and Water Monitors. Rupture disk, Pressure relief valves, electrical safety interlock systems, Fire drills, Departmental safety meetings, and Safety rounds.

Certifications:

Certification in first aid.

Certification in Safety from Central Labour Institute, Mumbai

Amines & Plasticizers Ltd, Navi Mumbai

Production Engg. July 2003-Feb2007.

Roles and responsibilities:

Controlling N-Methyl Morpholine, N-Methyl Morpholine Oxide, Hydroxyl Ethyl Morpholine, N-Formal Morpholine, N-Ethyl Morpholine, Methyl Di-Ethylene amines, Di-Ethylene amines, and Mono- methyl amines. Specialize in various processes involved in handling the morphine batch process & Ethoxylation.

Sterling Auxiliaries Pvt. Ltd, Tarapur –Production Engg.

Aug 2002 – June 2003

Roles and responsibilities:

I am handling the ethoxylation process, ethylene, and propylene oxide-based surfactants.

The Dharamsi Morarji Chemical Ltd, Ambarnath, dist-Thane.

July 2001 – July 2002 -Process engineer.

Roles and responsibilities:

Handling of DCDA process of sulfuric Acid.

Maharashtra Aldehydes & Chemicals Ltd, Mahad.

A/C E-Merck India Ltd, Goa

Aug 1999 -April 2001 as a project/production engineer.

Roles and responsibilities:

Manufacturing of trimethyl hydroquinone (bulk drug) for vitamin - E

Plant erection &commissioning. Set up of trimethyl hydroquinone which includes Supervision & Commissions of SS/Glass Line reactor, utility piping, boiler setup, distillation column, heat exchangers (Glass tube), cooling towers, effluent treatment plant, fluidized bed dryer, Centrifuge, rotary vacuum dryer.

Handling Reactions:

(Sulphonation, Oxidation, Extraction, Reduction, Centrifuging & drying) .

Professional Qualifications:

PGDBM from Symbiosis Institute for Distance Learning, Pune.

Specialization: Operations.

Bachelor of Chemical Engineering from Mahatma Gandhi Mission's College of Engineering & Technology affiliated to University of Mumbai in Jan 2001.

Personal Details:

Date of Birth: 20 February 1976.

Notice period-2 months

Contact this candidate