Quality Assurance Product Development

RAMESH KADAKOL

E-Mail: ***********@*****.***

Phone number: 962*******.

Professional in

Quality control/Quality assurance/New product development/Supplier quality

Profile summary

A result oriented professional offering over 8 year of a successful career with diverse roles in:

Comprehensive experience in devising significant solution, managing day-to-day quality activities such as incoming.

Manufacturing issue handling related to supplier as well as production and managing to ensure the proper utilization of man power.

Well conversant with quality tools like 7QC, AS9102A(FAIR), problem solving techniques, as ISO 9001:2008 Pock-Yoke, 8D, Supplier rating, sound knowledge in SMT/THT and build process successfully developed product such as:BPF-NFM-2P4,

Distinguished abilities in managing and leading teams for achieving quality excellence in coordination with stakeholders, suppliers and customers.

Effectively resolved critical overseas customer complaints.

CORE COMPETENCIES

Handling quality related tasks including incoming quality, process quality, customer care quality, supplier development new product development through APQP and PPAP, FAIR.

Developing and establishing quality plan and control and plan for PCBA manufacturing (SMT/THT) and final assembly of products (Box Build).

Maintain quality standards for incoming materials, managing incoming Inspection, ensuring stringent adherence to quality standards, norms and practices.

Monitoring supplier performance and supplier score card maintenance. Preparing and implementing supplier development plans.

Maintaining quality certification as ISO9001 standard as well as appraising the status of system implementation.

Supplier audits and qualification, performance monitoring and rating vendor support and quality improvement.

ORGANISATIONAL EXPERIENCE

20th Aug 2014 to till date Armsel MHE Pvt Ltd, Bangalore as Junior Engineer – Quality Assurance

Key Result areas

Accountable for:

oSupplier related Issues (Project Level).

oSupplier Development.

oSupplier Score Card management

oAssistance in New part/ Product/ assembly development at supplier end.

oContinuous improvement projects

Conducting periodic supplier audits, evaluation and supplier process audit.

Responsibility

Arranging & coordinating independently for Final Inspection of all types of cranes in presence of customer & Third Party Inspection Agency according to Approved Catalogue, GA Drawings.

Taking Initiative for on time approval of Quality Assurance Plan (QAP) as per customer requirement & standards.

Involved in preparation & approval of product Documents as per QAP.

Waste control by data collection and presentation through graphs, Pareto Analysis and other Quality Tools.

Ensure effective compliance by all departments to QMS by periodically revisit & Updating of QMS.

Supplier evaluation and selection, Supplier Audit, measuring and tracking supplier COPQ.

Handling Customer complaints (Field rejections and returns) analysis, corrective and preventive actions through 8D reports, customer preferred formats.

Responsible for final document preparation of Flame Proof cranes & Safe Area Cranes.

Performed Management Review Meetings & Executive Meetings on regular basis.

Conducting Quality Review Meetings (WEEKLY), Internal Audits & Facilitate in Surveillance Audits.

Hands on experience in handling inspection activities for Customers/Inspection Agency Like MECON, MN DASTUR, L&T, JSW, TATA STEEL.

20th PolyPhaser India, (a division of John Cranes sealing systems India Pvt Ltd, A smiths group company)

No 2012 to May 2014

Senior Quality Technician – Manufacturing.

Key Result Areas:

Implemented and standardized the ECN implementation and tracking systematic process without any errors.

Implemented standard BOM format rejection tracking and PPM status etc.

Actively participated in the implementation of ESD line set up to execute the ARUBA product and successfully achieved the target.

Responsibility

Qualifying the vendors by evaluating them by their capacity to meet PPI requirement.

Providing relevant trainings to vendors, in order to get the PPI desired quality.

Initiate SCAR report to Vendors in case of Rejections,

Validate the content and distribute the 8D report to internal team,

Conducting internal audits as per audit matrix and periodic vendor audits, evaluating vendor performance on monthly basis,

Identify the worst 5 suppliers, invite them and the management on a monthly basis and track the agreed action plan,

Representing parts qualifications and generating FAIR (First Article Inspection Report) as per AS9102A,

Responsible for addressing and analyzing Quality issues in Mechanical and Electrical Components during manufacturing process.

Taking up the part quality issues with supplier for Corrective and Preventive Action. Monitoring the effectiveness of the Corrective Actions taken.

Managing the Non conformance parts (verify supply, Pull in, Push out & Cancellations on holding parts).

Visit the Supplier for resolving Quality issues, participating in Quality review meeting with suppliers. Coordinating with Customer quality team for field failure for Corrective Action.

As a Product and Part Qualification, Supplier Quality specialist:

Ensuring the NPD procedures and NPD Plans during product pilot,

Ensuring the closures of the entire NC’s before start of first mass production,

Prepares the pre and post pilot reports,

Generating Control Plans and FMEA, QA inspection check sheets for the new product.

Responsible for Qualification of new parts

Responsible for quality improvements in existing parts in co ordination with Supplier Quality Dept.

Responsible for generating the parts pilot report.

Responsible to get the CAPA from concern supplier, in case of rejections during parts pilot.

Initiate SCAR report to Vendors in case of Rejections,

Validate the content and distribute the 8D report to internal team,

Responsible for addressing and analyzing Quality issues in Mechanical and Electrical Components during manufacturing process.

20th Chuan shun Electric Co India Pvt Ltd. (July 2011 To Nov 2012)

(Manufacturers of wide Range of Transformers)

Role: Quality Technician.

Responsibility

Responsible for implementing quality system and monitor for compliance from IQC to finished product.

Responsible for ensuring high quality products as per quality system and norms..To focus on to drive the organization towards a continuous improvement culture.

Initiation and execution of process corrective actions and preventive action system. To assist quality team to resolve the quality issues, ensure all audits and inspection of manufacture process complies with standards being checked or not.

Actively involve in new vendor development with purchase team.

To Initiate CAPA implementation at supplier for part issues.

To conduct vendor focus audit for new approval.

To conduct training to employees for Quality awareness on different Subjects.

To face the Customer audit and ISO audit to work with different groups of Organization.

20th APC-By Schneider Electric. (Oct 2008 to May 2011)

(Manufacturer of UPS, Inverters, PDU and other power solutions).

Role: Quality Technician.

Job Responsibility,

To attend Parts Quality issues daily in Production line, interacting with supplier, analyzing& Problem solving. To Initiate CAPA Implementation at supplier and. S .C.A.R updating in database.

To conduct vendor focus audit to ensure quality System.

Actively involve in new vendor development with Purchase team.

To Support NPD& Qualification team to release new design part or product.

To support manufacturing quality engineer to resolve the quality issues.

Investigate and determine the root cause, resolve quality issues in production

Effective action on part related issues.

Improve the response time of vendor for Corrective actions.

To work with different groups of Organization.

To conduct manufacturing In-Process Audit to ensure the process as per the standard.

To conduct final audit on finished product in a control environment

To maintain the quality audit records, according to the quality records master list.

Identify the significant problems and opportunities analyzing the problems.

To take proper corrective action & preventive action on failures.

To check the components according to the AVL.

SOFT SKILLS.

Identifies the significant problem & analyzing the problem in depth related and compare the Data from Different sources.

Having good communication and negotiation skill.

Generates the sensible, realistic and practical solutions to the problems

Works towards meeting Internal and External Customer Needs.

Flexes to new pressure and Environment with new priorities into self correction and improvements.

Demonstrates consistent logic, rational and objective Decision making.

IT SKILLS

ERP, MS office

INSTRUMENT HANDLD

LCR Meter, Vernier Caliper, Power supply, Profile projectors, Micro meter, HV tester, DCR meter Etc.

ACADEMIC DETAILS

Diploma in Electrical

PERSONAL DETAILS

Date of birth: 16/4/1988

Languages Known: Kannada, Hindi and English

Present Address: No.550, 16th Cross, 3Rd Block, Vishwapriya Layout Begur road Bommanhalli Bangalore-68

Permanent Address: Ramesh Kadakol At.post: Hooli Tq: Savadatti Dist: Belgaum Pin Code-591126

Date: SIGNATURE

(Ramesh.S.K)

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