Mechanical Maintenance Manager

KRISHNARJUNA RAO

Result-oriented professional with a proven record of achievement in conceiving

& implementing effective ideas; targeting top level assignments in Operations

& Maintenance with a leading organization of repute *******@*****.*** linkedin.com/in/*******@*****.*** Mobil: +263*********

Key Skills

Mechanical Maintenance

Plant maintenance & Mechanical

equipment Installation

Project Management

Liaison & Coordination

Energy savings, Process

Improve Spares Planning

Reporting & Documentation

PPE, PTW (Permit to work)

Team Building & Leadership

KPI, SOP, 5S, TPM…

Profile Summary

Dynamic career of 19 years that reflects rich global experience and year-on-year success in Mechanical Maintenance and Installation

& Commissioning

Worked in multi-disciplinary, multi-product & multi-location environment with hands-on approach in:

o Executing predictive, preventive & breakdown maintenance schedules (daily & turnaround) for various mechanical equipment and conducting regular inspection & replacement of spare parts o Reviewing schematic/engineering drawings, layouts & specifications for testing, installation, troubleshooting & commissioning; analysing contractor's order proposals & submittals Skilled in implementing changes in technology, machinery & equipment with proper process methodology, quality directions and control systems

& reporting procedures

Track record of establishing KPI, SOP, 5s, TPM streamlining workflow and creating work environment to optimize resource & capacity utilization and escalate productivity & operational efficiencies. A forward-thinking person with strong communication, analytical

& organizational skills; well organized with a track record that demonstrates self-motivation & creativity to achieve corporate goals. Career Timeline

Hindustan Lever Ltd. Shell Eastern Petroleum MeTL Group as

(Unilever Group) as Pte Ltd. as Mechanical Maintenance Sr. Maintenance Equipment Supervisor / Manager

Technician Foreman (Mechanical)

May’02-Sep’05 Jan’06-Jan’10 Aug’10-Feb’11 May’12-sep’14 Oct”14-Dec”19 June’21—Till Date Arma Soap & Detergent KT Wash (PTY) Ltd. as Tradekings Group ltd (Has group) Mechanical Maintenance as Maintenance Maintenance Supervisor In-charge Head

(Mechanical)

Soft Skills

Education

Diploma in Mechanical Engineering from All Institute of Engineering Communicator

Innovator

Management – India during 06/1999.

Diesel Mechanic - AKPH ITI, Andhra Pradesh, India during 08/1992. Thinker

Collaborator Intuitive

Work Experience

Since June’21-Till Date: Tradekings Group, Harare/Zimbabwe as Mechanical Maintenance Head. Role:

Leading maintenance for: Spray Detergent plant, paste plant, Utility (Boiler, compressor, Diesel Generator), Responsible for maintaining and improving maintenance team skill level make a preventive yearly master plan for all the equipment and machines related to productions, To plan and implement Maintenance activities in the plant with significant contribution in the areas of technical support, troubleshooting & developmental activities. To follow up maintenance plan and implement projects for up gradation of machinery in the factory (pumps, I.D, F.D fans, Blowers, burner, Mixers, De dusting system, plan, organize and direct the maintenance operations which ensure the most effective return on assets, Continually improve safety record by addressing maintenance related safety issues and employee attitudes, Responsible for machineries downtimes. Handling the group workshop for manufacturing the spare parts. Discussing the machines specifications with the management before approving for new machines. Maintain the DAILY, WEEKLY, PLAN MAINTENANCE, PROJECT PLAN SCDULE and YEARLY SHUTDOWN. Follow the Safety instructions standard the plant maintenance/new projects as per NASA --ZIM policy… Maintain quarterly, half yearly, yearly Inspection reports & Certificates as per NASA policy… Follow the KPI,5S, world class maintenance management. Previous Experience

Oct’14-Dec’19: MeTL Group, Dar Es Salaam / Tanzania as Maintenance Manager (Mechanical) - Royal Soap & Detergents Ind Ltd (Chemicals Division)

Role:

Leading maintenance for:

o All equipment’s of Spray tower Detergent Plant, Packing Machines, liquid soap plant, Sulfonation Plant, Silicate Plant, Caustic Plant, R.O. Plant and E.T.P. o All utility equipment like Steam Boiler, Thermo Fluid Boiler, Diesel Generators, Air Compressors & Chiller o All static and rotating equipment

Driving all breakdown / corrective and preventive maintenance jobs with correct test equipment, spares, tools

& instruments as per standards procedures; creating notifications for malfunctions, spares to be ordered & equipment to be started back within the time provided, Managing work control, planning, infrastructure, facilities support and plant operations. Assists with planning scheduled service interruptions with leadership and collaborates with senior leadership to resolve emergent interruptions.

Managing vehicles monitoring, forklifts, security system, weigh bridge and gas stations, Steering all plant maintenance, new projects & utility departments to keep maintenance reports on daily / monthly basis.

Preparing spares for mechanical, electrical & instrumentation and maintaining the keeping the minimum stock in engineering store

Enhancing various systems to bring greater cost efficiency levels of energy & power saving, safety, and manpower utilization.

Following Metl Group HSA Guidelines, Safety, 5s, TPM, GHK and SOP Developing the engineering solutions to avoid repetitive failures & all other problems that adversely affect maintenance operations including capacity, quality, cost & regulatory compliance issues. May’12-Sep’14: KT Wash (PTY) Ltd., Johannesburg, South Africa as Mechanical Maintenance In- charge (Detergents / Chemical Division)

Role:

Managed the planning & scheduling effort from work list development to post new project including work lists, risk-based work selection, budgets, schedule duration and critical path management as per SOP. Ensured milestone compliance, created progress reports and incorporated best practices / lessons learned Worked on process equipment, tools & equipment, managed contractor teams and undertook the ownership of maintenance objectives.

Led 100 employees with safety & PPE and arranged the training self-development concept Planned production and maintenance seclude every week once. Aug’10-Feb’11: Shell Eastern Petroleum (oil and gas refinery) Singapore employee of Mun siong Pte Ltd as Mechanical Equipment Foreman cum Supervisor. Role:

Worked on process plant (60 days) Have done 3 shutdowns. in Shell Eastern Petroleum, Led installation, repairing & laser alignments for pumps, motors, blowers, ID fans, FD fans & gas compressors Steered maintenance of columns, heat exchangers, heavy duty strainers, pumps, motors, bearings, couplings, shafts, valves, and gaskets,

Attended Work Safety Toolbox Meeting on Guidelines on Permit to Work (PTW) System, Managed preventive maintenance for CIL (Cleaning, Inspection & Lubrication) System Jan’06-Jan’09: Arma Soap & Detergent Ltd (Has group) Cairo, Egypt as Maintenance Supervisor

(Mechanical)

Role:

Led maintenance of:

o Process plant equipment’s such as Mixing Vessels, Slurry Crutcher, Vessels, Agitators, Spray Tower, Separators, filters, and all type control valves

o Rotating equipment like Motor-gear Boxes, Blowers, I.D. Fans, F.D. Fans, Piper Pumps, Centrifugal Pumps, o High Pressure Pumps, Gear Pumps, Screw Conveyors and Belt Conveyors, folder, stamping machines, Rolling machines, chillers, soap mixers etc…

o Maintenance of Silicate discovers and Tank form all transpiring pumps, o Fully maintenance Toilet soaps machines for Mazzoni (Italy) 2 tons per hour, Filled the maintenance of UVA machine.

May’98-Sep’05: Hindustan Lever Ltd. (Unilever Group), Daman, India as Sr. Maintenance Technician, Role:

As maintenance team take the responsibility for smooth running the plant and avoid the breakdown. Operation and maintenance of Diesel generator. (Cummins 380,750,1250 KVA). A & b check etc., TPM will get through Get production efficiency, new technologies, profitable workplaces, cost reduction etc. Follow the JTPM road map.

Full knowledge about C.I.L, GHK,5S, OPL, OEE, SAFETY etc., Projects Handled

New Thermo-fluid Boiler / Reactors (09/2015 – 06/2016): o Installation / commissioning of new Thermo-fluid Boiler & 4 reactors (6/TPH), fabrication of all pipelines & overhead oil tank and handover to Operation department. New Chillers / Scrubbers/cooling tower for Sulfoantion Plant (03/2017 – 09/2017): o Installation / commissioning of new chillers / scrubbers in Royal Soap. KAUST Project for Saudi Aramco-Saudi Arabia (03/2009 – 03/2010): o Inspection & commissioning of Mechanical Pipelines, Generators, Compressors, HVAC, Roofing & Fire Water Alarm System (documentation reports sent to Saudi Aramco Project Commissioner). Other Courses / Trainings

STCW 95 - 20 days course - Mumbai-India - The Shipping Corporation of India (04/2010 – 04/2010) Helicopter Underwater Escaping Training (1 day) - GSMS Maritime Training Institute (04/2010 – 04/2010) Contraction Origination Course, Oil / Petrochemical Origination Course – Singapore - Vibrant Safety Training Centre Pte Ltd. (08/2010 – 08/2010)

Confined Space Training - Shell Oil & Gas Bukam Island-Singapore (08/2010 – 08/2010) Personal Details

Date of Birth: 15

th

February 1976

Languages Known: English, Hindi, Telugu and Arabic, Address: Kotananduru, East Godavari, Andhra Pradesh-533407, India Passport No.: Z3316762. Date of Issue:30-07-2015, Date of Expiry: 29-07-2025. Nationality: Indian

Marital Status: Married...

Contact this candidate