Production Engineer Shop Floor

Manivasan R

Chennai ***********@*****.*** 798*******

Profile Summary

A Dedicated professional with 8+ years of experience in Production Engineer in manufacturing field, Seeking a career in a dynamic organization which provides opportunities to apply my Technical and Innovative Capabilities. Thereby contributing and achieving the goals of the organization and to grow along with the company.

Quick Guide

•Shop floor management

•Productivity & OEE and 8D analysis

•TQM and Quality control

•CNC Programming and operating knowledge 3,4 5 axis machines.

•Lean manufacturing techniques ( 5S, kaizen, VSM, JIT, SMED, mistake proof, etc. )

•TPM techniques and implementation, 4M change, line balancing

•Team work and people management.

•Inventory management and documentation

Experience

Production Engineer, Daikin Air Conditioning India private limited – sricity, tada Jan 2023 – Till Date

•To identify the gaps and improvements in set processes.

•Ensure standards adherence as per SQCT requirements.

•To maintain and update the relevant shop floor documents, data’s and check sheet.

•Breakdown reduction through OEE review.

•Skill and adherence management on daily basis.

•Carryout Kaizen to achieve DSTR.

•Identify bottlenecks and improve job allocation.

•To perform analysis and put in place countermeasures.

•Proactively identify risk factors and eliminate them.

•Maintain and review zone quality performance.

•Identify poke yoke for defect prevention.

•Quick analysis of quality issues and fix countermeasures.

•Execution of training of the respective team, and execution of TPM in respective zone.

•Follow ISO 9001:14001 standards as per company policy

Manufacturing Engineer, ZF Rane Automotive India private limited – Trichy, Tamilnadu Oct 2021 – Jan 2023

•Responsible for production, develop, delivery and productivity action.

•Having good knowledge in CNC programming (Fanuc, siemens) and good knowledge CNC,VMC,HMC, SPM, Grinding machines and LEAK TEST machines.

•Having Strong technical skills & good knowledge in tool selection and jigs and fixtures and GD&T.

•Develop & Implement process modelling &Process Control Strategies.

•Develop Value Stream Mapping (VSM) to identify kaizen oppurtunities and implemented KANBAN for material flow

•Managing the manufacturing activities for machine shop to ensure SQPDCME goals are achieved.

•Line Daily Production Report, OEE, Loss report and action plan summarized.

•Adherence to daily production plan and critical tools and spare maintaining.

•Process issues and quality issues related to NCI solve with CFT.

•Capacity improvements through debottlenecking and kaizen in shop floor.

•Implementation of ZERO rejection concepts, and set first right and Reduce Change over through SMED.

•closely with Projects, Manufacturing/ operations, Quality, Purchase & External Suppliers.

Assistant Engineer, Kikuwa India Private limited – Sricity, Tada Feb 2018 – Oct 2021

•knowledge in various metal cutting process like turning, milling, drilling, boring, grinding, honing, threading and assembly activities etc.

•Having to create CNC programming, selection of jigs and fixtures, tool and cutting parameters.

•Preparation of production plan for availability of raw materials, jigs and fixtures and achieve the target.

•Update the skill matrix and maintain the documentation of IATF, 4M change,etc

•Continuous improvement on shop floor to reduce cycle time, eliminate MUDA, 8D,etc

•Continuous monitoring and present improvement action updates during internal and management reviews.

•Work closely with CFT in eliminating the waste from product and process through various tools and techniques.

•Able to perform & utilize resource allocated, identify Risk and mitigation plan and other potential issues.

•Coordinate with internal and external customer audits and assessements.

•Keep to date with current developing trends in the manufacturing industry, including the cutting tools, holder available for best cutting techniques.

Junior Engineer, Comm Trade metals – Gummidipundi, Tamilnadu Apr 2015 – Feb 2018

•Preparation of machining and production plan for shift, day and weekly based on the availability of raw materials in coordinating with planning team.

•knowledge in various metal cutting process like turning, milling, drilling, boring, grinding, honing, threading and assembly activities etc.

•Setting and Programming for CNC, VMC & HMC control

•Having to create CNC programming, selection of jigs and fixtures, tool and cutting parameters.

•Implement TPM activities and maintain shop floor 5s in good condition.

•Rejection review and analyze the root cause and corrective action

Achievements

•Swing compressor power consumption projects initiated and CP and CR and Torque analysis done on 1ton and 1.5 ton AC compressor.

•Initiate air seat sensor to detect wrong loading and pusher pad for auto loading.

•Low cost needle type tool breakage sensor implement in vmc machines.

•drilling operation Spindle Load Sensor implemented. It will detect double time same part loading in machine. It will help to avoid NG part flow out.

•Apply Power cut program on VMC and CNC machines.

•Achievement has commandably performed the role of CL/CAPS.

Education

BE in Mechanical Engineering in Jaya Engineering College, Chennai (2015) – 74%

HSC from Govt. Hr Sec School, kavarapet (state board of Tamilnadu 2011) – 82.5%

SSLC from Govt. High School, arambakkam (state board of Tamilnadu 2009) – 92.6%

Personal details

Date of Birth : 14.04.1994

Nationality : Indian

Marital Status : Single

Languages Known : English, Tamil, Telugu, Japanese N4

Address : No.53,periyavattu kuppam, tada, sullurupet

Andhra Pradesh 524401

Declaration

I her by declare the above mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above mentioned perticulers.

Place:

Date:

(MANIVASAN R)

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