Mechanical Maintenance Engineer
Resume:
Khaled Hussein
Mechanical Maintenance Static Manager
Seasoned Mechanical Maintenance Manager with over 20 years of experience in maintenance management, equipment troubleshooting, and repair. Proficient in safety management and team leadership, specializing in the fertilizer industry with a focus on urea and ammonia production. Skilled in implementing preventive, corrictive, and predictive maintenance programs, enhancing efficiency, and fostering continuous improvement. Proven track record in minimizing downtime, reducing costs, and ensuring high standards of safety and quality. Seeking a challenging role to leverage my expertise in driving operational excellence and maintenance efficiency. ******.****@*****.*** 006********* Brunei linkedin.com/in/kha-huss SKILLS
Knowledge of maintenance
techniques
Understanding of safety
regulations
Continuous learning and
improvement mindset
budgeting and financial for
maintenance
Knowledge of industry codes
and standards
Familiarity with maintenance
software
Equipment troubleshooting
and repair
Maintenance management
Familiarity with welding and
fabrication techniques
Knowledge of hydraulic and
pneumatic systems
Familiarity with rotating
machinery
Proficiency in root cause
analysis and failure analysis
Safety management Leadership skills Decision-making skills Communication skills Problem-solving skills Time-management skills Interpersonal skills Team management skills Adaptability and flexibility Creativity and innovation Conflict resolution skills Analytical skills WORK EXPERIENCE
Static Manager
Brunei Fertilizer Industries
02/2024 - Present, Lumut, Brunei
Brunei Fertilizer Industries is a world-class manufacturer of high-quality urea granular fertilizer situated in Brunei Darussalam. Managed the budget for maintenance activities, ensuring cost efficiency and optimal allocation of resources. Conducted equipment and capital spares criticality assessments to prioritize maintenance efforts and mitigate risks. Led turnaround management, planning and executing maintenance shutdowns to minimize downtime while maintaining safety and operational standards.
Monitored and followed up on new projects and managed the Management of Change process, ensuring seamless integration of improvements into existing operations.
Prepared outsourcing and services contracts in collaboration with the Supply Chain Management team to secure necessary services and support for maintenance activities.
Developed maintenance philosophy in collaboration with the Maintenance Head, and Set departmental team targets and individual performance goals.
Mechanical Maintenance Static Section Head
Brunei Fertilizer Industries
11/2019 - 01/2024,
Responsible for the maintenance of static equipment in various sections of the plant including Ammonia plant, Urea plant, Material handling, and Utilities.
Involved in the project phase from construction, pre-commissioning, hot commissioning, and plant start-up, ensuring that all equipment was functioning properly and met safety standards.
Prepared and managed static equipment spare parts to ensure smooth maintenance activities and minimized downtime. Developed and implemented mechanical maintenance procedures that enhanced the overall efficiency and effectiveness of the maintenance team.
Issued and managed the project punch list, defect list, NCR, and PSSR, ensuring that all equipment was functioning according to the specifications and standards set by the company.
Provided training to local engineers and technicians to ensure they were well-prepared for their roles and responsibilities in the maintenance team.
Identified and resolved mechanical maintenance problems quickly and efficiently, reducing the time and cost associated with maintenance activities.
Communicated effectively with cross-functional teams to ensure the proper coordination and execution of maintenance activities. Maintained a safe work environment by adhering to all safety regulations and procedures, resulting in zero lost time incidents. Achievements/Tasks
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WORK EXPERIENCE
Ammonia Mechanical Maintenance Team Leader
Egypt Basic Industries Corporation
01/2014 - 10/2019, Suez, Egypt
EBIC) is a ammonia and related derivatives, contributing to the Egyptian petrochemical industry's growth. Planned daily activities for optimal manpower utilization, enhancing workplace efficiency, Organized and controlled operations to ensure increased efficiency and productivity.
Demonstrated leadership and decision-making skills, fostering a productive work environment, Led by example, encouraging a positive and collaborative team culture.
Managed budgets, handled personnel issues, and provided maintenance input for proposals, Ensured smooth operation and effective resource allocation, maintaining financial control.
Prepared and reviewed cost estimates, contributing to accurate project planning, Developed man-hour and material cost estimates to support budgeting and project execution.
Supervised training systems for Mechanical Engineering students and fresh graduates, Managed training programs in Rotating and Static subjects, enhancing team expertise.
Assumed responsibility for new rotating equipment, overseeing maintenance and management, Reviewed equipment manuals, spare parts, preventive maintenance, and equipment history.
Mechanical Static Section Head
Egypt Basic Industries Corporation EBIC
03/2012 - 12/2013,
Organized and supervised all phases of static mechanical maintenance, leading a team of engineers and technicians for optimal plant performance.
Planned daily activities for optimal manpower allocation, ensuring efficient work processes. Led by example, demonstrating exceptional decision-making skills, and fostering a productive, motivated team environment. Managed budgets and personnel issues, provided input for proposals, and prepared/reviewed cost estimates to support project planning and resource allocation.
Applied extensive knowledge of mechanical static equipment to ensure thorough understanding and effective problem-solving. Updated maintenance procedures, supervised turnaround projects, and managed tasks like equipment repair, boiler inspection, and heat exchanger maintenance.
Acting as Mechanical Static Section Head
Egypt Basic Industries Corporation EBIC
11/2010 - 02/2012,
Lead a team of engineers and technicians, overseeing all phases of mechanical maintenance activities to ensure efficient operations and optimal plant performance.
Planned daily activities, organized operations for optimal manpower usage, and managed spare parts inventory to support maintenance needs. Demonstrated exceptional decision-making skills, led by example, and fostered a positive and productive work environment. Handled personnel issues, controlled budgets, provided input for proposals, and prepared cost estimates for accurate project planning and budgeting.
Utilized extensive knowledge of mechanical static equipment for problem-solving, and supervised major projects, including long shutdowns and various maintenance activities, to minimize downtime and enhance productivity. Mechanical Static Engineer
Egypt Basic Industries Corporation EBIC
02/2007 - 10/2010, Suez, Egypt
Oversaw all static works during construction, pre-commissioning, hot commissioning, and plant start-up phases, including equipment installation, insulation, piping, painting, catalyst loading, and refractory works. Supported the department head in carrying out and monitoring site tasks, ensuring efficient completion and adherence to safety protocols. Conducted field inspections and led technicians, promoting a safe and productive work environment while executing responsibilities. Managed three major shutdowns, inspecting key equipment, cleaning heat exchangers, and servicing boilers, pressure vessels, and the primary reformer.
Generated and implemented preventive maintenance schedules using the MAXIMO system to ensure efficient plant operations and reduced downtime.
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WORK EXPERIENCE
Mechanical Engineer
East Delta Electricity Production (Etaka Power Station) 07/2004 - 01/2007, Suez, Egypt
East Delta Electricity Production (EDEP) is a leading power generation company providing reliable and sustainable energy solutions Managed turbines, pumps, compressors, and valves, ensuring efficient and reliable operations. Performed routine inspections and monitored mechanical equipment to maintain optimal functionality and efficiency. Established preventive maintenance programs to minimize downtime and extend equipment life. Diagnosed mechanical problems and worked with engineering staff to resolve issues promptly.Managed turbines, pumps, compressors, and valves, ensuring efficient and reliable operations. Assisted in planning and executing shutdowns and start-ups, ensuring safety procedures and proper protocols were followed. EDUCATION
B.Sc. Mechanical Power Engineering
Faculty of Engineering Minufiya University
09/1998 - 06/2002, Menofiya, Egypt
PROFESSIONAL MEMBERSHIP
Society for Maintenance & Reliability Professionals (SMRP)
(06/2024 - Present)
Active involvement in webinars, workshops, and certification preparation LANGUAGES
English
Full Professional Proficiency
Arabic
Native or Bilingual Proficiency
Achievements/Tasks
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