Mechanical Engineering Level 2
Resume:
DNV Inspection ISI-INSP-***-A* DNV Inspection CV. REV 0
Curriculum Vitae
Name: MR. MOHAMED HAZEM
Job Title: Corrosion Assessor
Nationality: Egypt
Date of Birth: 19/11/1972
Summary
With more than 15 years of experience in the oil and gas industry, I have a deep understanding of inspection and integrity management programs and how to ensure their success. I also have extensive experience in conducting risk assessments, developing inspection plans, and overseeing repairs. My ability to identify potential problems and take corrective action has resulted in significant cost savings for my employer. Education/Qualifications/Affiliations
B.E Mechanical Engineering
Lead Auditor ISO 9001:2015 (Management System)
API 580 – Risk Based Inspection
API 570 - Piping Inspector
API 653 – Storage Tank Inspector
API 510 – Pressure Vessel Inspector
CWI/AWS Certified welding inspector
ASNT Level 2
Professional Experience
Organization: Egyptian Maintenance Company
Position: Asset Integrity Manager
Duration: From 2009 to till date
Company specialized in maintenance activity for oil, gas and petrochemical companies in Egypt and different part of the Middle East
Provide gaudiness on the development and implementation of critical equipment Inspection plans using recognized techniques like Reliability Centred Maintenance (RCM), Risk Based Inspection
(RBI) or inspection code, defining the time between inspections (frequency) and implementing computerized techniques
Solid knowledge in the fundamentals of Fitness for Service, Damage Mechanisms and Materials Selection in the Engineering industry sector.
Developed and implemented comprehensive asset integrity strategies, ensuring the safety, reliability, and compliance of critical infrastructure.
Conducted regular inspections and audits to identify potential risks and vulnerabilities, proactively addressing issues to prevent costly downtime and accidents.
Substantially increased inspection efficiency through automation initiatives, reducing turnaround time from 24 hours to 2 hours on average per job request.
Planning and management of necessary inspection resources for the delivered projects, work out and manage overall resourcing plan, manage budget and develop long term estimates
Collaborated with cross-functional teams to develop and execute maintenance plans, optimizing asset performance and extending their lifespan.
Inspected over 200 miles of pipeline network for integrity and safety issues, identifying any anomalies and promptly reporting them to management in order to reduce downtime. Page 2 of 12
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Managed a team of technicians and engineers, providing guidance and support to enhance their technical skills and knowledge.
Fostered strong relationships with clients, delivering exceptional service and exceeding their expectations
Support the Mechanical Integrity, Facilities and Chemical Teams in the design and specification of materials selection, corrosion assessment, mitigation, chemical injection and corrosion monitoring systems for existing infrastructure.
Monitor chemical treatments program and make recommendations for chemical usage/optimization, technical compatibility with a cost/benefit focus
Lead and participate in Root Cause Failure Analysis (RCFA) and recommend engineering solutions for failures
Conduct and manage the risk-based assessment process on behalf of the client and provide corrosion expertise and effectively interact with multi-disciplinary RBA or other process groups.
Perform corrosion and inspection engineering activities on client site for high risk equipment
(based on Risk based inspection strategy).
Perform corrosion and inspection engineering activities on client site for identifying damage mechanism based on process data, design data and inspection history.
Perform external, internal & on-stream inspection of fixed equipment/ piping. Analyze inspection data i.e. UT probe, ER probe & coupon data for identifying corrosion rate of the equipment.
Analyze chemical analysis data (like pH & dissolved gases etc.)/corrosion monitoring data (UT, ER probe & coupon etc.) for identifying susceptible damage mechanism, corrosion rate & remaining life. Based on this next inspection interval & inspection plan is recommended.
Perform failure (metallurgical) investigation and provide recommendations to prevent future failures and improve integrity of the plant.
Perform periodic corrosion monitoring through ER probe, corrosion coupon analysis & sample collection. Sample collection includes multiphase fluid sample, produced water samples & pigging samples.
Prepare corrosion monitoring diagram including metallurgy, operating parameters, chemical injection location, corrosion monitoring equipment (ER probe/Corrosion Coupon location) & sampling location. It is used for identifying damage mechanisms and failure modes with respect to process, operating condition and material of construction.
Carry out external, internal & on-stream inspection of fixed equipment & piping. Analyze inspection data values & observations.
Work on client site for preparing equipment’s inspection plan for reducing loss of containment. Along with it, prepare detail asset registry (design data, process data & process fluid properties) which can be helpful to client in future RBI projects.
Carry out RBI implementation workshop in co-ordination with plant inspection, process & operation team. Outcome of this is to identify damage mechanism, consequence evaluation & updating risk ranking.
Perform corrosion and inspection engineering activities on client site in order to identify damage mechanism based on process data, design data and inspection history.
Strong technical knowledge of corrosion, corrosion mechanisms, environmental assisted cracking and materials in the upstream Oil and Gas industry
Assist QA/QC function in materials, coatings, and fabrication and inspection requirements
Experience in managing all phases of corrosion control and demonstrated continuing Responsibility implementing corrosion control programs in the gas or liquids pipeline industry Including but not limited to cathodic protection, coatings and internal corrosion Page 3 of 12
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Detailed knowledge of relevant NACE/API/ASME/ISO codes and standards
Strong technical knowledge of corrosion, corrosion mechanisms, environmental assisted cracking and materials in the upstream Oil and Gas industry
Strong knowledge of sour service materials and fabrication requirements
Provides technical support for the project execution team including review of the contract documents/specifications regarding the scope of work for project execution and material selection report, specifications and other applicable documents
Evaluation and sound knowledge about the different available materials for the intended process service and recommendation of cost-effective materials
Demonstrated knowledge of corrosion inspection techniques including; SEM, Cross Sections, Optical Analysis, XRF
Provide innovative support with respect to the development and implementation of new technology that can contribute to increasing efficiencies and/or more reliable integrity related information
PROJECTS SAMPLE
Project : Pipeline inspection by intelligent pigging for Petroshahd Company Position: Inspection Engineer
Activities:
Inspection of 10”x 84 KM and 6”x 4 KM crude oil pipeline using ILI using pipe survey tool 1. Pipeline proving and DGPS survey
2. Pipeline cleaning
3. High resolution ILI and inspection report
4. Inspection report, GPS coordinates, mapping and GIS.
Project : Assessment of CDU-1 & CDU-2 existing production facilities [static equipment inspect And fitness for service assessment @ (Asyut Refinery Company, ASORC) Position: Inspection Team Leader / Mechanical Inspector Activity :
1. All required activities for inspection and fitness for service assessment in order to evaluate the current condition of CDU-1 and CDU-2 static equipment against the design conditions
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DNV-Inspection ISI-INSP-5-4-A6 DNV-Inspection CV. REV 0 2. Provide the “Inspection Method Statement” for work execution to minimize shutdown periods for owner review and approval, Inspection method of statement provided based on RBI study applied by DNV 3. Perform the inspection activities on stages to minimize the plant shut down 4. Identify all items which are fitness-for-service in the revamped conditions also assessing their expected remaining life
5. Addressing recommendations how to revamp, rerate, alter or replace the items found not fitness for the intended service or those with a remaining life shorter than the time interval to the next planned shutdown
Project : Evaluate the integrity of static equipment & Piping (Onshore & Offshore) in all company Fields (GPC)
Position : Inspection Team Leader
Activity :
1. Develop a plan to ensure static equipment integrity according to EGPC requirements
2. Supervision for all inspection activities ( in service / Shut down) according to the scheduled integrity plan and evaluate the inspection results 3. Prepare the inspection procedure, required mechanical work support inspection activities
4. Conduct Inspection Activities for pressure vessel in GPC plants & conduct FFS assessment For the damaged equipment
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Project : Mechanical Assessment for existing Storage Tanks (Asyut Refinery Company ASORC)
[Total Number of Tanks: 25 Tanks]
Position: Mechanical Inspector & Inspection Team Leader Activity: Conduct Inspection Activities for storage tanks according to API 653 to evaluate the it's Current condition supported with FFS for the observed mechanical damage and Issue Repair recommendations
Project : In-Service Inspection For Equipment And Piping’s According To RBI requirements
Position : Inspection Team Leader (Inspection Team includes 15 persons) Activities:
1. Data Gathering for all plant facilities / Inspection data revision and evaluation 2. Identify expected damage mechanisms according to API 571and in co-operation with corrosion specialist (ENNI Staff)
3. CMLs determination according to API Recommended practice and corrosion studies selection of inspection techniques
4. EMC RBI Software implementation / Issue inspection plan 5. Follow up inspection plans implementation / Re-assessment and issue new plans
6. Updating for R.B.I after each inspection or change in the system
Project : Establishment Of Risk Based Inspection System For [AMAPETCO-EGYPT-Red Sea] Position: RBI Engineer / RBI Team Leader
Activity : Conduct RBI study as per API 581, 580 for all pressurized equipment, tanks and piping system for onshore and offshore. RBI process focuses on maintaining the mechanical integrity of pressure Equipment items and minimizing the risk of loss of containment due to deterioration with Support of Ametheyst software. Page 6 of 12
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Project : pipeline inspection services using intelligence pigging for ZEITCO Position: Inspection Engineer
Activities:
Project Engineering, Pipeline Cleaning, Inline Inspection and Fitness-for-Purpose (FFP) Assessment. Cleaning of the line will be executed prior to inline inspection using ROSEN engineered gauge/cleaning tool that combines both tasks in one tool. The Inspection Services will consist of; Geometry Survey using RoGeo MD to size and locate all geometrical deformations, and High Resolution MFL Inspection using 8”/10” RoCorr MFL-A that is designed to ensure full coverage and complete collection of inspection data in all diameter sections.
Project: Inspection and Maintenance of crude oil storage tanks at Sidi kreer and Ain sokna terminals.
Position: Inspection Engineer
Activities:
1. Inspection according to API 653, submit repair procedure and follow up the repair activities to insure it’s against codes and standards to 24 floating roof storage tanks with a total storage capacity of 2.9 million m3 (equivalent to about 18.4 million barrels) at Ain Sukhna Terminal. 2. Inspection according to API 653, submit repair procedure and follow up the repair activities to insure it’s against codes and standards to 28 floating roof tanks with a total storage capacity of 3.1 million m3.
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Project: Turnaround Activities for Diesel Hydro treating (DHT) at ERC Site Position : Inspection team leader
Activities :
Carrying out initial, detailed and final internal visual inspection complemented with NDT examination (VT, MT, PT, UT, Hardness test, Hammer testing, IRIS and Bore scope)
Project : Corrosion Monitoring System Re-assessment At AMAPETCO Company Position : Inspection Engineer
Activities :
1. Conducting a Gap Analysis Study to address the Corrosion Management Requirements that constitutes an essential part of the RBI and the other related Assets Integrity Management within AMAPETCO for the stated fields. 2. Carry out the engineering design modifications for the implementation of such Corrosion monitoring recommendations.
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DNV-Inspection ISI-INSP-5-4-A6 DNV-Inspection CV. REV 0
Project: E-Methanex Major plant turnaround
Position: Plant Inspector/ EMC Inspector Team Leader Activities: Methanex Egypt conducted planned Turnaround on July, 2017with the following Responsibilities;
1. EMC inspection Team leader, manage the team work and distribute responsibilities.
1. Coordinate between different departments
2. Carried out inspection activities of S/D
3. Evaluate the final results of inspection and identify the repair / replacement requirements
Project : Establishment Of Risk Based Inspection System For Static Equipment (Pressure Vessels) @ PETROBEL-ENI [Egypt-Abu Madi]
Position: RBI Engineer
Activity : Conduct RBI assessment for pressurized equipment and piping systems to evaluate mechanical Integrity of pressure equipment items and minimizing the risk of loss of containment due to deterioration with support of EMCRBI software
Project : Major Plants Shutdowns (Onshore & Offshore 3 Total Major Plant S/D Position : Inspection team leader/ Plant Inspector. Project Description: Gas plants major S/D, onshore & offshore. Activities:
1. Carrying out initial, detailed and final internal visual inspection complemented with NDT examination (VT, MT, PT, UT, Hardness test, Hammer testing and Bore scope) for the static equipment’s including but not limited to pressure vessels, spheres, heat exchangers, coolers, columns, furnaces, separators, drums and tanks etc.
2. Inspect any completed repairs, modifications and/or replacement. Page 9 of 12
DNV-Inspection ISI-INSP-5-4-A6 DNV-Inspection CV. REV 0 3. Carrying out thorough external visual inspection complemented with NDT examination for pressure vessels, piping and tanks to ensure continued safe and reliable operation and assure operational mechanical integrity. 4. Prepared reports and performed all other tasks as assigned. 5. Revision for all the inspection reports.
Project: Wasco Gas Plant Major SD (March, 2014)
Position: Deputy SD Manager/ Inspection Engineer
Project Description: Cleaning & Inspection for three towers, hot oil heater, cold and hot flare.
Activities: Include but not limited to the following: 1. Manage all personnel, and monitor the progress. 2. Optimization for the existing resources to get full efficiency. 3. Preparing all the required reports, plans, and method statement.
Project: PHPC Gas Plant (Onshore Gas PLANT + 2 Offshore PLATFORMS) Position: Inspection Team Leader
Project Description: Inspection activities through a global maintenance flat rate contract Activities: Include but not limited to the following: 1. Inspection base line for all the plant facilities (Piping systems, pressure vessels, and storage tanks) onshore and offshore / Preparing a specific examination written scheme for each equipment
2. Calculating the remaining life time for each equipment according to the specific standard.
3. Anomalies management system to detect and follow up the anomaly may affect the plant integrity.
4. Apply primary RBI methodology to inspect the existing facilities. 5. Preparing the inspection technical & commercial offers, and international tenders.
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DNV-Inspection ISI-INSP-5-4-A6 DNV-Inspection CV. REV 0 6. Technical evaluation for the inspection contractors, equipment, tools, and consumables.
7. Supervision of modifications, and new fabrication jobs. 8. Management for all project documents (MSDS, MDS, Mill Certificate, WPS, PQR, ISOs, P&IDs,).
9. Offshore platforms assessment to determine the required remedy action if any. 10. Root cause analysis report for any unexpected failure.
Project: Assign Retrieval/ Installation of Pressurized online corrosion monitoring point Position : Inspection Engineer
Project describtion : retrieval and installation of pressurized on line corrosion monitoring points for SUCO fields.
Activities:
1. Corrosion monitring services for (weight loss) corrosion couponsmonitring points
( mechanical)
2. Corrosion monitring services for (weight loss) corrosion couponsmonitring points
( haydrolic)
3. Corrosion monitring services for electrical resestance (ER) corrosion probe . 4. Monitrong points with change probe if required.
Project : ROOT CAUSE ANALYSIS FOR TUBE BUNDLE OF ASORC NAPHTHA COMPLEX PROJECT
Position : Inspection
Activities :
1. Closed Visual Inspection with using video scope and pit gauge 2. Positive Material Identification, PMI
3. Tube cutting and splitting (will be selected by RCA team) 4. Tubes internal cheek by using IRIS (10%)
5. Corrosion rate and reduction in wall thickness calculations 6. The laboratory investigation shall include:
Micro-Structure analysis
Micro hardness
XRF & XRD for deposits shell side and tube side analysis Page 11 of 12
DNV-Inspection ISI-INSP-5-4-A6 DNV-Inspection CV. REV 0 PROJECT: GUPCO,SYPPLING AND IMPLEMENT OF CP SYSTEM FOR 16”PIPELINE POSITION : INSPECTION ENGINEER
PROJECT DESCRIBTION : SUPPLY AND IMPLEMNT OF CP SYSTEM ACTIVITIES :
1 FULL ASSESSMENT FOR CURRENT CP SYSTEM.
2 COMPLETE CP ENGINEERING DESIGN
3 PERFORM REQUIRED TESTS FOR COATING EFFICIENCY, CIP SURVEY, CURRENT INTERFERENCE/ LEAKAGE WITH NEAR PIPELINES AND ANY OTHER TESTS AS REQUIRED. 4 SUBMIT FULL CP DESIGN AND CALCULATIONS WHICH INDICATE NUMBERS OF REQUIRED CURRENT SOURCES AND ANODES ALONG PIPELINE.
5 SUPPLY AND INSTALL FE-SI-CR ANODES OF THE NEW GROUND BED AS PER NEW DESIGN.
Project : Corrosion monitoring service at Petrobel – Zohr field Position: Inspection Engineer
Project description: Corrosion monitoring services. Activities:
Replacing of weight loss Mechanical corrosion coupons monitoring points for 32”, 12”, 10”, 26”, 28”, 32” pipelines.
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