Training Manager Process Safety
Resume:
NAGY GALAL
Offsites and Utilities Section Head
Operation Training Manager
****.*****.*********@*****.***
Brunei Dar Assallam
Nagy Galal LinkedIn
E DUCATION
BACHELOR OF ENGINEERING,
HELWAN UNIVERSITY
FACULTY OF ENGINEERING
2001
Major: Electrical engineering - power &
control section.
SKILLS
Utilities Operational Management
Process Safety Management Expertise
Training Program Development
End-to-End Project Management
Technical Compliance and Review
Safety Standards Enforcement
Team Leadership
Staff Development
Crisis Response Strategy
Performance and Efficiency Analysis
Strategic Planning Skills
Innovation and Improvement
Initiatives
Utility System Design and
Maintenance
Hazardous Material Management
Preventative Maintenance Programs
Technical Troubleshooting
Process Analysis Proficiency
Process Safety Knowledge
PROFESSIONAL SUMMARY
An experienced offsite & utilities and training manager in the fertilizer industry, with over 20 years of expertise in operational management and process safety. Skilled in leading utility system projects and developing comprehensive training programs. Known for driving operational improvements, maintaining safety compliance, and enhancing team capabilities. Proficient in MS-Office, Maximo, and adept at crisis management, with strong analytical and communication skills. Demonstrates adaptability in fast-paced environments and a commitment to continuous improvement and efficiency.
E XPERIENCE
Offsites and Utility Section Head & Operation Training Manager Brunei Fertilizer Industries – BFI – SPARK Industrial Park – Belait – Brunei 2019 – Present
• Team Formation & Leadership:
• Successfully assembled and led a highly skilled Utilities team at BFI, recognized for their expertise, collaborative work ethic, and proactive approach in preventing accidents and property damage.
• Fostered a team environment conducive to knowledge sharing, empowering team members to exceed operational expectations and consistently outperform external partners like tkIS in critical situations.
• Demonstrated commitment to staff development and mentorship, enhancing team capabilities and readiness for advanced operational challenges.
• Training & Development:
• Currently, overseeing the operation training and development activities, planning and implementing comprehensive training programs for both new hires and experienced operators for future localization (around 100 engineers and technicians), theorical, on-job training and Operator Training Simulation (OTS), in the areas of ammonia, urea, O&U and material handling.
• Evaluate and continuously improve training effectiveness, ensuring competency assurance and alignment with current production processes and industry standards.
• Accountable for maintaining and enhancing the training matrix for operators, focusing on knowledge retention and expertise development within the facility.
• Collaborate with Human Resources for strategic hiring and onboarding, ensuring a robust pipeline of skilled operators.
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NAGY GALAL
Analytical and Research Skills
MS-Office and Maximo Proficiency
Effective Communication and
Reporting
Superior Communication Skills
Fast-Paced Environment Adaptability
Organizational Compliance
Managerial Support
Multi-Tasking Efficiency
English and Arabic Language
Proficiency
Social Influence Techniques
T RAINING COURSES
Boiler’s failure analysis course
Process Hazard Analysis (PHA)
Leadership
High-pressure pumps and low-
pressure pumps (KSP, Düchting)
Energy recovery units (Belton wheel
turbine, Turbocharger and pressure
Exchanger).
Applying advanced process control in
Reverse Osmosis Desalination plants
by Comex international FZC Comp.
GE Water Process Technologies
Conference.
Training Course of Grundfos Pumps &
Motors BME/BMET/BM/CRN/CR/Sp.
Training course provided by GE Water
& Process Pacesetter (Boiler Control
and Monitoring)
• Operational Excellence & Compliance:
• Coordinated with ThyssenKrupp Industrial Solutions for the commissioning of a 2200 MTPD ammonia/3900 MTPD urea utility plant, ensuring adherence to safety, environmental, and process standards.
• Led the team in overseeing and optimizing various plant utilities, including water treatment, Demin. water units, cooling systems, and firefighting operations, contributing to the plant's overall reliability and efficiency.
• Championed process safety management, implementing administrative and process controls to enhance plant safety and reliability.
• Conducted regular technical reviews of work permits and plans, applying Life Saving Rules meticulously to ensure operational safety.
• Strategic Planning & Improvement Initiatives:
• Played a pivotal role in operational strategy formulation, focusing on efficiency, cost savings, energy conservation, and safety improvements, thereby achieving significant operational enhancements.
• Initiated and guided multiple process re-designs and modifications
(MOCs), and Standard operating procedures (SOPs) significantly improving operational quality and system performance.
• Actively involved in capital allocation discussions to design improved environmental compliance measures and reduce safety hazards.
• Safety & Continuous Improvement:
• Advocated and enforced safety standards, leading by example and coaching staff on best practices in personal and process safety.
• Encouraged active participation in continuous improvement initiatives, driving plant improvements through team involvement and opportunity analysis.
• Ensured immediate response readiness for technical issues, guiding process condition analyses and response strategies.
• Recognition & Awards:
• Received commendations for exceptional performance during pre- commissioning and commissioning phases in 2020 and 2021.
• Awarded a Safety Certificate for critical action in safeguarding package boilers during commissioning.
• Acknowledged with a PSSR Award Certificate for outstanding performance in commissioning and startup phases.
Utility Section Head
Egyptian Fertilizers Company – EFC – Ain Sokhna, Egypt 2014 – 2019
• Oversaw and maintained diverse utility systems including a 13,200 m /day reverse osmosis plant and cooling water systems for ammonia and urea plants.
• Managed Demin units, disinfection systems, wastewater systems, and the Air Separation Unit.
• Enforced strict safety protocols in handling hazardous materials and chemicals, maintaining high levels of HSE awareness.
• Conducted regular performance evaluations of utilities, including chemical consumption monitoring and budget management for resin/membrane replacements.
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NAGY GALAL
PERSONAL DETAILS
Born in 1974
Egyptian
Utilities Section Head
Egypt Basic Industries Corporation – EBIC – Ain Sokhna, Egypt 2008 – 2019
• Directed operations and maintenance of a 20,000 m /day reverse osmosis plant and various water treatment systems, ensuring optimal performance.
• Responsible for overseeing significant utilities including cooling water systems, disinfection systems, EDR systems, and nitrogen storage.
• Established and maintained SOPs and checklists for all utility areas, ensuring compliance with industry standards and safety regulations.
• Implemented training programs for operations staff, enhancing skill sets and promoting effective utility management.
Key Roles and Responsibilities (EFC and EBIC)
• Monitored and improved the performance of all utility systems, ensuring efficient operation and resource management.
• Effectively managed chemical dosing systems, overseeing storage and transfer systems for critical materials.
• Maintained operational excellence in utility management, including the ammonia storage tank, firefighting systems, and emergency response measures.
Project Manager
Interwater – Ain Sokhna, Egypt 2006 – 2008
• Directed the design and installation of the Egypt Basic Industries Corporation Desalination Plant, featuring multiple RO stations with a production capacity of 20,000 m /day.
• Managed the project from conception to commissioning, including overseeing electrical wiring design, instrument calibration, PLC programming, and start-up activities.
• Led a team to train 40 technicians in Reverse Osmosis Plant operations, ensuring high levels of competency and operational efficiency. Red Sea Area Manager of Operation and Maintenance
Interwater – Hurghada, Egypt 2002 – 2006
• Oversaw the design and implementation of electrical systems for water treatment facilities, including power and control circuits, cable trays, and materials procurement.
• Supervised the installation of control panels and instruments, ensuring seamless integration into main control systems.
• Established and implemented preventative maintenance programs for plant equipment, in collaboration with engineering teams, enhancing plant reliability and performance.
• Conducted thorough troubleshooting and repair of technical problems, maintaining high operational standards.
• Provided comprehensive reports on plant technical status, maintenance schedules, spare parts inventory, and chemical consumption, contributing to strategic decision-making.
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