Inventory Control Machine Shop
Resume:
INTRODUCTION
Accomplished and reliable Machine Shop Production In-charge with over 14.5+ years of strong experience and skills gained from some of India’s top Engineering and Auto- ancillary industries.
I hold a Diploma in Automobile Engineering.
I have consistently exceeded expectations through hard work and learning. SKILLS SUMMARY
• Familiar with plastic injection molding, hydraulic press and pneumatic press shop, plasma cutting and gas cutting, sheet metal fabrication and machine shop
• Lean manufacturing
• TPM Activities
• TPS (Kanban activities)
• Motion study (SMED)
• QC Standards (7 QC tools, PFMEA, SPC)
• 5S/Kaizen
• ISO 9001/IATF 16949
NOTABLE ACHIEVEMENTS
• Cost saving with our CFT in Altering material handling methods, Process change, Elimination of additional Operation, Cell concepts on shop floor, TPM activities etc.
• Productivity improvement to 60% increase in line by implementing cell manufacturing system, JIT and inventory control.
• Implemented Kanban inventory, Delivery improved & Inventory control.
• Implemented EOL tester (Automatic) 6 No's (20 products)
• I brought some changes ( single spindle converted to multi spindle ) in the Hydraulic drilling machine and increased the brake lining production. Only a 1000 were in production before the changes.2000 was in production after the changes. EMPLOYMENT HISTORY
Esmario Export Enterprises Secunderabad
• Production Manager
• November 2022 - present
• Esmario Export Enterprises is a company that specialises in the manufacture, supply, and Export of Marine Engine.
Responsibilities
• Plan and draw up a Engine production schedule
• Decide on and order required resources and ensure adequate stock levels
• Select equipment and take responsibility for its maintenance
• Raw Material planning in coordination with the supply chain team and set the quality standards.
• Ensure that the production will be cost effective by estimating costs and negotiating and agreeing budgets with both clients and managers
• Monitor the production processes and adjust schedules as needed
• Monitor productivity rates and product standards and implement quality control programmes
• Organise the repair of any damaged equipment
krishnan.hari03@g
mail.com
Tiruchendur
Tuticorin district,
Tamil Nadu
EDUCATION
Diploma in Automobile
Engineering, with 80.5%
• Jayaraj Annapakiyam CSI
Polytechnic College,
Nazareth
• 2007
Course in Auto-CAD
• CADD Centre Chennai,
2008
Higher Secondary
Certificate (12th standard)
• A.S.G.B.Hr.Sec School,
Tiruchendur
• 2005, with 79.5%
Senior Secondary
Certificate (10th standard)
• A.S.G.B.Hr.Sec School,
Tiruchendur
• 2003, with 59%
IT SKILLS
AutoCAD
Windows, MS- Office
LANGUAGE SKILLS
English, Tamil
HARIKRISHNAN.R
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• Liaise with different departments, teams & companies, suppliers, managers, clients
• Ensure that health and safety guidelines are followed at all times
• Ensure customer orders are completed on time and budget and that quality standards and targets are met
• Work with managers to implement the company's policies and goals
• Collate and analyse data, put together production reports for factory managers and customers
• Supervise and motivate a team of workers
• Review worker performance and identify training needs.
• Must be shift wise NC / flash report to be closed.
• Periodic maintenance of machinery.
Pioneer Drill Tech India Pvt ltd,
Perundurai, Tamil Nadu
• Production Manager
• January 2019 – September 2022
• Pioneer Drill Tech India Pvt ltd is in the business of manufacturing Rock drilling tools and Equipments.
Responsibilities
• Planning and organising production schedules (Weekly / Monthly).
• Conduct pre-production Meeting with all Team Leads, Stores, Quality and Service Heads on daily Morning
• Assign daily workload to team members Conduct Daily Production Review meet with Team Leads, Stores, Quality and Service Heads before closing of the day.
• Conduct Production Projection Planning Meeting on Every month 15th with all department inclusive CAD, Purchase, Stores and GM.
• Conduct Monthly Production Meeting on Every month 30th with all Team Leads Follow up and updating BOM / Design Changes.
• Follow up of Job work materials with GPMM / PMC / Contractors, follow up of Service work on day-to-day basis Select equipment and take responsibility for its maintenance set the quality standards
• Coordinate with other support teams like Maintenance teams, Quality, Stores, Design and Purchase to ensure uptime, yield, efficiency, material availability etc
• Pre planning for material availability in Stores Monitor the production processes and adjust schedules as needed
• Organise the repair of any damaged equipment Supervise and motivate a team of workers Collect Job card for each employee to analyse performance
• Identify, fix KPI for all departments Review worker performance and identify training needs. Develop production program and guidelines to support company objectives.
• Schedule equipment maintenance and inspection on regular basis. Suggest process improvements to enhance production quality and capacity
• Investigate production issues and develop resolutions Determine equipment, material and manpower requirements for project execution Recommend cost reduction initiatives while maintaining quality standards.
• Monitor production activities and adjust schedules for on-time delivery.
• Ensure that final product meets quality standards and customer specifications.
• Ensure that team follows company policies and safety standards.
• Monitor all employees in uniform, shoe and use of safety devices in shop floor
• Ensure shop floor is clean and neat.
PERSONAL ATTRIBUTES
• I am a good
communicator, with a
friendly personality, I am
very comfortable
interacting with and
helping guests as
required
• Self-confident and
motivated to take up
challenging assignments,
long hours of work are
not a constraint
• Fast learner with hunger
for knowledge
PASSPORT DETAILS
Passport no: S6959916
Place of issue: Madurai
PERSONNEL DETAILS
Father’s Name
K.Ramamoorthy (Late)
Nationality Indian
Religion Hindu
Community Brahmin
Marital Status Unmarried
Gender Male
Date of Birth 4th Feb 1988
INTEREST AREAS
Quality & production and
Productivity improvement
using TPM and Lean
approach
PROFESSIONAL
REFERENCES
Can be provided on request
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• Implementation of 5s and other improvement activities.
• Submission of MIS report Pre planning for material transfer to GPMM / PMMC.
• Equipment updating production process in ERP (Route Sheet).
• Scrap Management Send daily production report to M.D and ED. ZF Electronics (TVS) India Pvt ltd, Madurai
• Assistant Engineer-Production department
• December 2015 - April 2018
• ZF Electronics TVS (India) Private Limited, a joint venture of TVS Group India & ZF Electronics Corporation USA owned by ZF North American Operations Inc. USA (100 % entity of ZF Friedrichshafen AG, Germany) to manufacture precision snap action switches, sensors & electromechanical assemblies in India Responsibilities
• Maintained 5S and implemented Kaizen activities
• Customer Complaints Handling
• Monitoring and analyzing the day to day process rejection analysis and find the root causes and give the corrective action and evaluated
• Prepare Corrective action tracking sheet and displayed Quality Alert
• Tool and fixture validation activities
• Day to day Conducting analyzing rejection priority by PDCA circle
• Conducting the QC meeting regularly
• Responsible for the Analysis equipment of Pull test, Hardness, VMS and profile projector and Attribute and Variable gauges.
• Conducting daily 5S & safety audit in shop floor
• Making team awareness of previous days issues and actions taken
• Effective Manpower handling and work allocation to the team
• Production planning as per the requirement
• Maintaining of KANBAN system
• Ensure the effectiveness of operator check sheets frequently
• Ensure stage wise Quality out by sampling for good product
• Training to the operator to upgrade their skill level and monitoring skill matrix
• Monitoring of hourly output and taking corrective actions for shortages
• Prepare CAPA reports & process related issues and monitoring effectiveness
• Participating with Quality review meeting for quality improvement with CFT
• Conduct daily Poka-Yoke audit in the shop floor, and monitor the effectiveness
• Ensure to maintain minimum stock at FG,
• Monitoring the rejection and scrap trend, and taking action to minimize.
• Motivation to the team to share their suggestions and KAIZEN’s to improve Quality, productivity and save cost.
• Hourly, daily, weekly and monthly report prepared and shared to manager.
• Preparing for next day production and manpower planning
• Conduction shift end meeting with team
NG Logistics & Packing Pte Ltd, Singapore
Executive Quality, Nov 2013 – Oct 2015 (2 years – ‘S’PASS) Responsibilities
• Plan warehouses & distribution centres for efficiency in operations & capacity
• Organise transportation activities, like goods storage, managing information accrued from point of origin to delivery, orchestrating transportation movements, and Page 4 of 4
•
• arranging for services as necessary
• Coordinate and track movement of goods through logistic pathways
• Execute logistics plan to move packages to reach destinations on schedule
• Review freight rates and other transportation costs to keep working costs low
• Maintains quality throughout the logistic processes. Sundaram Brake Linings Ltd-TVS,
Mahindra World City, Chengalpatu & Madurai
Assistant Engineer - Production & Quality, Aug 2007 - Oct 2013 Sundaram Brake Linings (SBL) with its leading edge technology is a pioneer in the manufacture of asbestos free friction materials in India, and also the first Indian friction material company to become 100% asbestos free.
Production Responsibilities
• Daily monitoring the Part Quality status and in-process auditing.
• Handling layout inspection, Production problem and follow the counter measure.
• Preparation & Maintaining of Inspection Reports & Files.
• Conducting the process capability study using SPC Tools.
• Working principle on 7 QC tools and problem-solving technique basis.
• Used all gauges and instruments like vernier, micrometer, centimeter
• Incoming material inspection, daily defect and rejection analysis.
• Preparation of inspection reports and corrective action requests.
• Maintain quality records & documents for TS, participate in 5s, kaizen, safety aspects.
• Preparation of Part inspection Check sheets, work instruction. Quality Responsibilities
• Preparation of SOPs for mfg.
• Hands on Experience in establishing Manufacturing lines for Mass Production.
• Line Balancing, cycle time reduction, Error Proofing (Pokayoke), Lean manufacturing
• Defects Analysis and initiating actions for reduction.
• Maintaining the KANBAN system in shop floor.
• Follow SWCT (Standardized Work Combination Table) for cycle time reduction.
• Responsible for new operator training.
DECLARATION
I hereby declare the above given information is correct and complete to the best of my knowledge & belief.
Harikrishnan.R
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