Quality Assurance Process Engineer

Dear Hiring manager,

I would like to introduce myself as thorough Quality Assurance Auditor & Process engineer having total experience of 10 years in BOSCH ltd. Handling core Quality Assurance & controlling operations. I am Goal oriented & systematic working person. I am highly committed, resilient with excellent communication & interpersonal skills.

I am Currently working as a Quality Assurance auditor at BOSCH Nasik Plant (NaP) since Aug 2017 handling core Quality activities, Inspecting, reviewing quality reports, PPAP/ ISIRs, for improvements & to create & sensitize the Quality mindset with in the working group through projects related to Quality Campaigns, seminars & sharing of Quality overviews & KPIs amongst the management & manufacturing colleagues.

I have deep understanding & experience of Quality basics & process engineering activities & knowledge about management and Quality issues. I started my career as a Trainee in BOSCH Jaipur plant in October 2011-October 2012.during which I gave an exceptional contribution to the organizations growth by my projects –a) Elimination of leakages in pump in DV station in Assembly line, b) Elimination of Engine performance problem due to spring unhooking, c) Standardization of MILK RUN concept for delivering parts across plant. d)One Family One location for storage of parts.

Worked in BOSCH as a Process Planner from Jan 2013- July 2017 and have handled many important projects which contributed to the growth and giving savings to the organization. Projects handled as a process engineering tenure - a) Cycle time improvement projects, b) Quick Setup Changeover projects, c) T&C projects improving T&C Life, d) Energy saving projects e) Quality improving projects by elimination of defects improving the quality of the product, f) Power savings projects on machines by reduction in power consumption of the value streams & further improvements through Kaizen & 5-S improvements.

FPR for the international audits IATF 16949, Customer Audits and Bosch PS-QMM audits.

Apart from that I am trained on Quality Methods, 14 Q basics, FMEA, HEP, MTM, Ergonomics & Work Place Design.

On personal level I am self-motivated, positive and have an enthusiastic “can do” attitude. I have a professional reputation for meeting and exceeding KPIs and have developed and delivered successful strategies to increase Quality & productivity & reduce cost.

I would welcome the opportunity to discuss my experience with you in further detail and I thank you in advance for taking the time to consider my application.

Sincerely,

KETAN KAMBOJ

Enclosed- CV

KETAN KAMBOJ

Mobile- 086********

*************@*****.***

*****.******@**.*****.***

Objective

Intend to work in a fast pace environment which contributes to my growth as a professional. To be at such a place where along with my educational and professional qualifications my strengths and skills can be utilized and I can become an efficient professional in the industry.

Work Experience

Company Name – BOSCH Ltd.

Plants – Started career at Bosch JaP as a trainee in October 2011 (Trainee for 1 year)

- Worked as a Sr Engineer, at Bosch JaP handling Process engineering activities

Of Components area. (Jan 2013, to 31st July 2017. Planner for 4.5 years)

Presently Working as Quality Assurance auditor at Bosch Nasik Plant from last 6 yrs.

Job Role handled

As Quality Assurance Auditor - Product Quality Assurance for CR Injectors & Nozzles

(Current Role) Mr. Customer for OEM : SMLI, ITL & TMTL.

Mr. Customer for P2P: RBCD (Bosch China division)

FMEA _Plant Coordinator

HEP Moderator at Nasik Plant

SAP PEX for QMM_Q2E module

As Process Engineer - Process engineering for Manufacturing (Components)

As Graduate trainee – Manufacturing, Quality Management & Method, Logistics

& Lean Manufacturing

Responsibilities as a Quality Assurance auditor.

Responsible for Product Quality Assurance for Injector Nozzles (CR & DSLA)

To train Quality & manufacturing associates on quality related issues, Set procedures & further improvements by Quality gates & 14 Q principles.

SPOC for Quality of new releases of Nozzles (BSVI, P2P, Parallel releases)

Handling ISIR, PPAPs, Proto samples for new generation of nozzles.

Inspecting components, production processes, ensuring tests meets required quality levels by conducting LPCs, Poison tests & setup release confirmations.

Cross check the Quality reports & finished products to maintain compliance with the Bosch Guidelines, IATF 16949 & Customer specific requirements.

Employ Statistical tools such as process capability, measurement system analysis & SPC to highlight risks & identify areas for continuous improvements.

Quality Layout inspections for Nozzles, Q tests, A tests, Lot audits

Crafting systems for QMS processes, Customer return, References test bench with standard procedures & RASIC.

Mr. Customer role for Customers : SMLI, ITL & TMTL, P2P (Other Bosch divisions)

Act as a prime contact for Handling Customer related Q issues for Injectors & nozzles,

Customer specific requirements, Customers audits & Reports & Reviews.

Handling Cleanliness Drives at Nozzles value stream for improving Product quality.

FMEA Plant coordinator- Lead the team in preparation for FMEA, conduct FMEA reviews & Line walks for Improvements, FMEA monitoring at Plant level & Value stream levels.

HEP Plant Coordinator – Lead & coach team with HEP projects, conduct coordination & reviews, driving self HEP Projects, Resolving quality problems using HEP as a Q tool..

SAP PEX – Support to Team related to SAP topics, Process expert for SAP_QM module in Plant.

Projects handled as Quality auditor

Implementation of Q-campaigns for associates for developing sensitive mindset towards Quality leading to reduction in internal Quality defects

Process improvements in the manufacturing lines through FMEA & HEP line Walks, FMEA review practices at GEMBA & shop floor analysis, assessments as FMEA Plant Coordinator for a Zero- Defect approach.

Projects with HEP as Q tool eliminating Nozzles Wrong spray hole geometry problems through linewalks & studying the behavior of associates with their working sequences.

Responsible for New parts release transfers from (Other Bosch divisions) BuP, CtP, RzP, RBCD.

Quality Cross checking & parallel release activities for over 150 + types of Nozzles through PPAP/ISIRs in co-ordination with IPN, Meeting Project timelines without escalation.

Quality assurance for the new generation of CR Nozzles CR 1-18, CR 1-16, CRIN, BSVI.

Inspecting of process for manufacturing of Nozzles in compliances to the Bosch Quality levels & IATF 16949 & customer requirements. Conducting PPAP/ISIRs

FPR for Lead plant audit, reviews from Bosch Bamberg (BaP) for Qualification of the new generation CR nozzles.

Team Member for a major defect - Rust in Nozzles Pressure chamber

Responsible for comparison study of parts with statistical Q tools with processes & machine for rust generation. Data analysis of various process of Heat treatment through Ishikawa, Contrast base analysis, WHY-WHY analysis & SEM reports

Crafted System for Quality overview of Nozzles with management & manufacturing colleagues.

Q – MIS, Monitoring Important Quality KPIs.

Crafted systems for QMS processes, Customer return, References test bench masters with standard procedures & RASIC.

Support to Quality & Manufacturing teams for SAP related errors & queries.

Testing of SAP QM modules, data migration, testing with Bosch central teams at Germany for SAP error debugging.

SAP PEx & FPR for SAP testing for migration of SAP from POE to S4 HANA system & technical upgrades.

Projects handled as Process Planner

Responsible for New Parts Releases for CtP (Curitiba Plant) transfer. Alternate Process developments on machines as production contingency plan & also removing the costlier machine.

Line Layout Optimization for creation of space in hanger for the future products.

MAE Flexibility improvement by establishing additional component on machine.

Stock Optimization on component Support Ring to improvement the productivity.

Process Improvement through CIP

1.Cycle time reduction project with improving the productivity.

2.OEE improvement by Quick changeover on machines improving the OEE of machines,

Tools & Consumables improvement Honing Tool localization-

Cost savings projects undertaken for honing tools & grinding wheels, with the result in making a savings of 71,000 INR per tool. Also increasing in the life of the tool.

Energy conservation projects

1.Reduction in Waste (MUCK) generation in lapping operation by reduction of the oil & lapping powder consumption by dimensional changes in the component.

2.Power savings & air savings projects by doing interlocks in the machine operations.

Elimination of defect for the partial assembled parts supplying to the assembly line by implementation of Poke-Yoke at the station & designing of Supply trays.

Small projects handled

Improvements projects done by implementation of 5-S & Kaizens.

1.Changes in workplace design for better handling of tools & tooling on the station, resulting in

time savings during tools changeover activities. Hence improving the ergonomics of the station.

2.Implementation of 14-Q principles in manufacturing lines for quality & process improvement to avoid defects & to be Right first time & every time in quality & production.

Achievements & accomplishments

Felicitated with FMEA Champion for implementing FMEA BBM Modules at NaP & improvements at plant level.

Felicitated with HEP Champion for eliminating defects related to Human mistakes using HEP.

Awarded with Outstanding performance at SAP migration from P47 to POE system for Bosch OneM@India Project.

Felicitated with the “Best Quality Problem Solver” Awards.

Felicitated for elimination of the defect of partial parts assembling at pump level.

Felicitated for elimination of the defect of Hole missing in component during soft stage manufacturing process.

Felicitated with the Best team award for process establishment on machines.

Felicitated with the certificate of Waste elimination project of changeover losses.

Work Experience - As trainee

1.Manufacturing – Pump Assembly (Oct 11 to Jan 12)

2. Quality Management & Methods (Jan 12 to Apr 12)

3. Logistics & stores (Apr 12 to July 12)

4. Lean Manufacturing (July 12 to Oct 12)

Academics

B. Tech. in Mechanical Engineering.

Completed industrial training (6 months) at BOSCH Ltd. Jaipur

Education

Examination

Year

Board/university

Aggregate School/college

B .Tech

2011

Punjab Technical University, Jalandhar

75.6

Sri Sukhmani Institute of Engineering & Technology, Dera Bassi

XII

2007

CBSE

69.2

D.A.V Model school, Chandigarh

X

2005

ICSE

76.9

St. Kabir Public School, Chandigarh

Trainings

On-Job trainings

Quality Methods & 14Q principles at Bosch

AQ-AIM 500 QMS based on ISO 9001 & IATF 16949-B

Product Quality Auditor

Problem solving with 8D methods.

Basics of technical & Statistical Analysis.

FMEA advanced & IQRM software Training.

FMEA Moderators Training.

HEP (Human Error Prevention) techniques.

VDA 6.2

Undergone MTM (Method-Time-Measurement) trainings

Ergonomics & workplace design.

Industrial Trainings

Undergone 6 months industrial training at Bosch Ltd. Jaipur

Undergone 6 weeks industrial training at Punjab Tractors Ltd, Mohali

Skills

Software exposure – SAP, IQRM, BBM, CAQ Babtec, AutoCAD, Power Bi, Microsoft Office

Languages Known – English, Hindi. Punjabi,

Abilities & Strengths

Adaptive to new environment

Sincere towards work

Optimistic

Team worker

Systematic working

Punctual

Good Organiser

Other Positions and Responsibilities

At College

Conducted technical seminars on latest technologies as a member of SAE Collegiate club

Member of SAE India.

Event Organizer Tech Fests –LAMHE 2009, 2010.

Event organizer for the Robotics fest 2010

Areas of Interest and Hobbies

Sketching

Painting

Playing keyboard (CASIO)

Personal Details

Father’s Name : Mr. Arun Kumar Kamboj

Date of Birth : February 15, 1989

Nationality : Indian

Marital status : Unmarried

Personal interest : Desire to learn & keep myself abreast with the latest development and

Technology in the automotive world.

DECLARATION

I assure you that the above information is true to best of my knowledge. I am the person responsible for any sort of discrepancy.

PLACE:

DATE : KETAN KAMBOJ

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