Die Maker Senior Executive
Resume:
INDIA
OBJECTIVE
EXPERIENCED TOOL AND DIE MAKER WITH EXTENSIVE KNOWLEDGE OF PRECISION MACHINING TECHNIQUES, METALWORKING, AND BLUEPRINT INTERPRETATION. PROFICIENT IN OPERATING A VARIETY OF TOOLS AND EQUIPMENT TO MANUFACTURE PARTS FOR INDUSTRIAL MACHINERY. SKILLED IN FABRICATING CUSTOM TOOLING TO MEET SPECIFICATIONS. PRAVEEN SINGH
Strong attention to detail and problem-solving abilities, ensuring high-quality and precise production. Proven track record of collaborating with engineers and production teams to optimize manufacturing processes. Dedicated to continuous learning and staying abreast of advancements in the field to deliver innovative solutions and drive operational efficiency.
CERTIFICATION
AUTO-CAD
MDT
SOLID WORKS
*****.*******.*********@*****.***
EXPERIENCE WITH OPERATING MACHINERY
CONVENTIONAL MILLING, LATHE, SHAPER, GRINDING, DRILL PRESS, SPM MACHINE (AIR & HYDROLIC PRESSURE)
ROTERY MIG WELDING & MIG WELDING MACHINE, VIBRO (DEBURRING) MACHINE, BELT GRIND MASTER, FINE BLANKING PRESS, STRIGHTNING AND CUTTING MACHINE OF COIL CUTTING AND RIVITING MACHINE.
PRACTICAL HANDS-ON EXPERIENCE
Plastic Injection Mold for SPOOL (rectangular & cylindrical bobbin)
Press Tool for CLIP.
EXPERIENCE
July 2018 - At Present MICRO TURNERS VI NALAGARH, HIMACHAL PRADESH, INDIA
SENIOR EXECUTIVE
Working with department of Sheet Metal Fine Blanking & Assembly Line for the clients of Rod brake Assembly, TVS, BAJAJ, HONDA, Leaver Com Clutch, HONDA, TVS, Fine Blanking Press, SPM MACHINE, Power Press Machine.
Production planning undertaken through SAP as per customer schedule.
Updating BOM as per changes made by engineering team.
Documenting current production procedure and create company standard to improve the efficiency of production department.
Identifying the implemented continuous improvement to the company's production process.
Develop and implement enhanced production testing of products.
Develop and implement production process for new products, products enhancements and product changes.
Install related fixtures and tooling as required.
Minimize overall production costs while maximizing productivity.
Collect, analyze, summarize and present production and process data information and trends to management.
RESPONSIBILITY IN OPERATIONS:
POKA YOKE: Implemented several Poka Yoke projects to customer complaints.
OEE: Work on Availability and Performance losses to improve efficiency and effectiveness of departments.
Cost reduction: Man Power, Tool & consumable cost reduction of material by working on various improvement projects.
Safety: Frequent safety audit of plant and practical training.
6S: Regular Plant Audits and converting plant into visual factory.
Employee Involvement and Kaizen: Improve worker skills and savings through associations, training programs and Kaizen activities.
Zero accidents: Achieving zero accident in plant and reducing first Aid.
March 2016 - July 2018 KAJARIA IRON & STEEL CO PVT. LTD., KOLKATA, INDIA
EXECUTIVE AT PRODUCTION DEPARTMENT
QUALITY CONTROL: Implementing and monitoring quality control measures to guarantee that the products meet the company's specifications and industry requirements from raw material inspection to final product verification which includes establishing quality checkpoints, conducting regular audits, and implementing corrective actions when deviations from standards are identified.
CASTING REJECTION ANALYSIS: Understanding different types of casting defects such as porosity, shrinkage, cracks, and inclusions and overseeing the entire process of casting rejection analysis, which includes conducting thorough inspections of castings, identifying the root causes of defects, and implementing corrective actions to prevent future occurrences.
DIMENSION REPORT: Overseeing the production activities related to dimensional accuracy and quality control of steel products and Optimizing manufacturing processes to meet the specified dimensional requirements set by engineering standards and client specifications.
PATTERN DESIGN: Creating and developing patterns or templates that are used in the manufacturing process to shape and mold steel into various components.
CASTING WEIGHT CONTROL: Monitoring and managing the amount of molten metal poured into molds during the casting process which involves setting and enforcing standards for the appropriate amount of metal to be used for each casting, based on factors such as the size and complexity of the product, as well as material requirements.
LOAD TEST ANALYSIS: Overseeing the load test analysis process from start to finish which includes planning and coordinating the testing procedures, ensuring adherence to relevant industry standards and protocols, analyzing the test results, and implementing measures to improve product quality based on the findings.
Jan. 2013 - March 2016 IFB AUTO MOTIVE PVT LTD., GURGAON, INDIA
JUNIOR ENGINEER AT TOOL ROOM
Participate in the design and development of new tools and equipment and 5 "s" at tool Maintenance Room.
Daily Tool & Fixture checking as per sheet.
Ensure no line stoppage due to Tool / Fixture or Gauge.
Ensure proper identification on tool & fixture.
Prevents Tool and fixture validation.
Receive Breakdown slip & fill 8D on major problem.
Ensuring Identification & Location for new tool & fixture/ gauge
Tool & die fitting.
All tool & die maintenance.
Updating spare stock & critical spare on daily basis.
Conduct regular inspections and maintenance of tools to ensure proper functioning and longevity.
Assist in troubleshooting and resolving tooling issues to minimize downtime.
Assist in the implementation and testing of tooling processes and procedures.
May. 2010 – Jan. 2013 FORGINGS (INDIA) IRON & STEEL LTD, KOLKATA, INDIA.
SENIOR TECHNICIAN AT TOOL ROOM
Lead a team of technicians in the maintenance, repair, and fabrication of tools and equipment
Maintain inventory of tools, equipment, and spare parts, ensuring adequate stock levels for uninterrupted production.
Troubleshoot and diagnose tooling issues, implementing corrective actions to minimize downtime and improve productivity.
Responsible for final inspection and clearance of finished parts to dispatch them to Vendor.
Develop and manage the machining & fabrication activities.
Collaborate with procurement and vendor management teams to source quality materials and components for tool repairs and replacements.
Ensure compliance with safety regulations and industry standards in the tool room operations, conducting regular safety audits and training sessions.
Aug. 2009 – May 2010 ASSOCIATED INDUSTRIAL MARKETING PVT. LTD., PUNE, INDIA
TOOL & DIE MAKER AT TOOL ROOM
Design, develop, and modify various tools, dies, jigs, and fixtures according to engineering drawings and specifications.
Conduct regular maintenance and repairs of tools and dies to ensure optimal performance and longevity of equipment.
Operate a variety of machine tools such as lathes, milling machines, grinders, and CNC machines to fabricate precise tool and die components.
Keep detailed records of tool and die designs, modifications, maintenance schedules, and performance metrics to track progress and facilitate future improvements.
Troubleshoot issues with tools and dies to identify root causes of problems and implement corrective actions to enhance production efficiency.
PROFESSIONAL QUALIFICATION
Aug 2005 - Aug 2009 CENTRAL TOOL ROOM & TRAINING CENTRE, KOLKATA, INDIA
DIPLOMA IN TOOL & DIE MAKING
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