Sheet Metal Structural Mechanic

Gregory Lewis Person

Phone: 404-***-**** Email: ***********@*****.***

Summary:

Structural Mechanic/Sheet Metal - Solid background in aviation and all phases of structural assembly and operations; proficiently in performing, diagnosis and repair responsibilities; with a wide knowledge of performing installations, analysis, checkups and malfunction detection of flight controls, fuel systems, and all associated components. Determining sequence of work operations by referring to blueprints, sketches, procedures and production tooling to establish location and relationship of parts. Troubleshoot, repair and overhaul aircraft systems and engines. Lay-put coordinated hold patterns, cutouts, trim lines, mating points and assembly locations from dimensions obtained from production blueprints and engineering change drawings or templates. Assemble and mate structural parts and assemblies where critical tolerance requires precise hand and positions of part or where the sequence and methods of hand layout, trimming, forming, shimmying and aligning operations change or vary considerably on subsequent assemblies due to such conditions as variance in the size, degree of contour of parts and assemblies, inadequate tolling or excessive accumulated tolerance. Hand trim and finish forming parts and assembles to fit airfoil surfaces where the required contour, filing edge distance and clearance must remain constant over large areas and be held to close tolerance, C and D checks. Structure Engineer on 787 Wings

Modification - Mod 580, Section 41 & 46, APU Mod, Cargo Door Mod, lFed-Ex, C-130 Mod, H&J, Firewall Mod, Pilon Mod, Working Eo on G-5, Gross Weight Mod On G-2, G-3 & G-4, Floor Hats, Beef up on 747 Floor Mod, Hush Kits DC-9, 727 and Interior Mod, (phone and video Mod, custom interior Mod, G-3, G-4, AB 330,747,737, DC-9, Falcons, Hawkers) Door Mod, Hu 60 mod cmos bet bfi, Lcf-747 mod, Ch/47 Uh/64 mod Satcom-F-15-d,e

Composite Technician - Layup build up and trim honeycomb core per ghmh-swlOOO installation of various composite parts consisting of vertical, tail, fuselage, wing, ribs, spares, webs and fittings for a half scale and full-scale using res ns and fabric kevier.

Line Maintenance/Overhaul Mechanic - Removing and changing of wing slats, cockpit windows, breaks, tires, oil and spoilers. Working and troubleshooting of hydraulic systems. System checks, engine runs, wedging lines and installation of brackets and frames. Inspection on various aircraft C&D.

R/D Mechanic - Working e-elongate hole, deep counter sinks, Short. ED Mis located, tools and or hole, or parts, low, high area, gap’s between fasteners or material. Designs develops and test a variety power plants aircraft and part, taking into consideration the most efficient use of the natural laws affecting flight and establishes structural specifications, ability to work with others and strengthen team effort required experience using CAD, and Catia-va 4, Microsoft Office, Excel, and Word. Scheduling operation procurement and all elements of engineering will also participate in review engineering designs for producibility and I/R supports the development of assemble, tooling, shop layout, work flow, and lean manufacturing processes. Ability to lead others and communicate processes that can work closely in/or with design engineers and operations personnel to execute manufacturing plan. Fabricating parts per drawing.

Aircrafts - 707,727,737,747,757,767, MD-90, MD-80, MD-ll, DC-8, DC-9 DC-lO, C-130, C5B, F-15, F-18, T-45, G-3 G-4 G-5 AB-A300, AB-A330, AB-A340, AY8, ATR4l, 42,72, Embracer, Hawkers 800, L-IO11, RJ.S, Falcon Jets, Lear 45, Beach Jet, Premier, Hawker Horizon, SH-2G Helicopter, K-Max Helicopter ch-47 46 helicopter's.H-60, CH-47 AH-64, Bell-407 Boeing 787, G-3, G-4, G-5, DC-9, DC-10, MD-11, MD 80, MD-90, Global Express.

Work Experience:

West Star aviation March 2023 to present

Clean rudder mounts in preparation of NDI inspection.

Elliot Aviation Jan 2020- March-2023

Sheet Metal assembly worked on G-IV to G 650 remove and replace parts due to corrosion per SRM. Install flight components and repair control surfaces, r/r stringers clips stand-offs, to return aircraft to flight ready condition.

Structural Assembler

Global Technical – Stuart, FL Jan 2020 – Jan 2020

Drilling and fastener installation of parts using engineering diagrams and detailed instructions. Assembly operations on structural and mechanical aircraft components.

Structural Assembler

Spirit AeroSystems – Wichita, KS Mar 2019 – Dec 2019

Working with Rapid Response Team on the 737max working tags and visiqate or SPK’s.

Composite Technician

Aerotek at Meggitt – Florence, KY Mar 2018 – Mar 2019

Worked with Boeing Pre Preg carbon fiber parts per manufacturing process that’s put into autoclave.

Structural Assembler

804 –Technology at LMI- St. Louis, MO Jun 2017- Mar 2018

Working on the Gulf stream 550 and 650 slat / elevator flaps, drilling and installing parts /fasteners per blueprint.

Structural Assembler

Expleo Group Bombardier Queretaro Mexico Jan 2017 – Jun 2017

Working on flight control flap, spoiler, aileron; drilling layout holes and installing fasteners per blueprint.

Structural Assembler

GKN – South Carolina Jun 2016 – Jan 2017

Worked on the 787-floor beam repair Drilling and installing fasteners per blue print.

Structural Assembler

Johnson Services at Triumph Group – Tulsa, OK Feb 2013 – May 2016

Working on the 650-wing drilling and installing parts per blueprint on fajs working engineering tag or disposition.

Structure Mechanic

Gulf Stream, Atlanta, GA Jan 2012 – Feb 2013

Working on the 650 wings rework team using Solumina to find work orders and determining the status of operations, document, buyoff.

Repairing discrepancy per engineering order or to rework back to blueprint layout and to B/P and analyzing Catia V5 models by modify and installing sheet, metal or composite parts.

Rework and installations of gap band cores panels spar’s L/H – R/H Brkt’s

Fabricate honeycomb cabinet materials for overhead bins, galleys, closets, to drawing spec and paint to décor requirements.

Cut cabinetry material to proper dimensions using saw and routers and assembles per drawings using adhesives and fasteners for all areas of the aircraft. Cut wood veneer, hardwood and plastic laminates and applies to covering surface of cabinetry.

Fabricate plastic racks for holding glasses, decanters, and various other accessories and cabinets by routing out holes using templates, buffs, openings to smooth cut edges and install specific cabinets by using measuring devices and shop math and or shop aids.

Rigging flaps spoiler per engineering order. Fit test trim relocates drill CSK and install mis located holes elongate deep counter sings short ED and installations of gap band cores panels spar’s L/H – R/H Brkt’s holes using templates, buffs, openings to smooth cut edges and install specific cabinets by using measuring devices and shop math and or shop aids. Rigging flaps spoiler per engineering order.

Sheet Metal Mechanic

Lucent Aviation at San Antonio Aerospace - San Antonio, TX Aug 2012 – Nov 2012

Working on delta Airlines MD88 performing maintenance C & D checks.

Repairing aircraft as it relates to the ATA SRM per FAA fabricate sheet metal parts modify and install parts performs part fitting such as filling, sawing burring crimping trimming, riveting, drilling and reaming.

Measures parts with micrometers and calipers to verify dimensions. Clean strip prime and sand structural surfaces and materials prior to bonding completes all required maintenance records. Accurately records time worked on a work order.

Use all hand tools and power tools metal working machinery with a full set of aircraft tools.

Structure Mechanic

Boeing Aircraft, San Antonio, TX Aug 2011 – Aug 2012

Working on 747-8 as a structure mechanic working modification on aircraft as it relates to the airframe.

Trim and files parts to fit and verifies fitting tolerances using measuring instruments, drilling reaming and countersinking holes in FWD and AFT cargo.

Move over to engine team installing fuel lines tubes remove and fairing, TR’s cowling panels 747, 787 training.

S.M.E. Trainer

Hawker Beechcraft, APA Services, Wichita, KS May 2011 – Aug 2011

S.M.E. Trainer on flight controls, observe build processes, validate engineering, collect and organize vital information and work collectively with planning.

Tooling and supervision to train personnel in graphic work instructions, as well as engineering drawings and shop aids tooling and jigs, and oversee data capture, also working on first article.

S.M.E. knowledge of design techniques principles tool’s and instruments involved in the production and use of precision.

Technical plans blue prints, drawings and models develops critical subject areas aircraft technical instruction hands on experience and best practice concepts to ensure currency of training subject matter and complies with instruction and safety information and 5-S.

Aircraft Mechanic

URS at Warner Robins Airforce Base, GA Jul 2010 – May 2011

Aircraft mechanic on flight control and fuel systems on C-130. Disassemble and clean aircraft components/parts inspect aircraft and systems.

Troubleshoot and repair systems complete required paperwork to comply with PDM or federal regulations and company procedures.

Volt Technician

Northrop Aircraft Co. May 2010 – Jul 2010

Working Beech 1900King Air and Cessna 400.

General aviation MOD for camera installation, restalling flight controls, removing and replacing components rigging aligns cables and exit door rebuild aircraft structures sheet, metal drilling and layout of aircraft parts locating and fabing parts per B/P. Aircraft as it relates to the airframe.

Trims and files parts to fit and verifies fitting tolerances using measuring instruments, drilling reaming and countersinking holes in FWD and AFT cargo. Move over to engine team installing fuel lines tubes remove and fairing, TR’s cowling panels 747, 787 training.

Structure Mechanic

SMART – INC at Baysys Tech FAR 121-25, VA Sep 2009 – May 2010

Structure mechanic working modification on aircraft as it relates to the airframe.

Trim and files parts to fit and verifies fitting tolerances using measuring instruments, drilling reaming and countersinking, installing fuel lines tubes.

Working airbus –A-340 and Boeing 777 VIP Interior Mod C/D check on 777 removing flight control, components parts check Hydraulics, pneumatic cleaning screens greasing moving parts sheet, metal working skin repairs locating frames drilling and install parts per B/P or SRM Manage and develop engineering products and projects for multiple operator and or clients and fleet types.

Review operator and manufacturer data. Help to reduce long term cost and enhance high savings. Create necessary documents to provide modification of aircraft parts and or components.

Develop and implements engineering methodologies perform within the far requirements and drawing control systems, specify materials for detail parts based on the structural and environmental requirements.

Services bulletins OEM and FAA. Data as well as developing engineering order (EO) engineering design change (EDC) and engineering authorizations (EA).

Comprehensive knowledge of aircraft systems structural/mechanical systems and (MRB) support requirements.

Structure mechanic

Johnson Services at Boeing 787 Program, SC Jun 2009 – Sep 2009

Structure mechanic working section 47/48 reworking E.O. mis-located. Holes and parts, short ED elongated holes. find work orders and determining the status of operations, document, buyoff.

Repairing discrepancy per engineering order or to rework back to blueprint layout and to B/P and analyzing Catia V5 models by modify and installing sheet, metal or composite parts.

Rework and installations of gap band cores panels spar’s L/H – R/H Brkt’s by using measuring devices and shop math and or shop aids. Rigging flaps spoiler per engineering order.

Fit test trim relocates drill CSK and install mis located holes elongate deep counter sings short ED.

Aircraft Mechanic Apr 2009 – Jun 2009

PDS TECH at SPIRIT, OK

Working on Gulfstream 650 Wing Structure, Mech, find work orders and determining the status of operations, document, buyoff. Repairing discrepancy per engineering order or to rework back to blueprint layout and to B/P and analyzing Catia V5 models by modify and installing sheet, metal or composite parts.

Rework and installations of gap band cores panels spar’s L/H – R/H Brkt’s by using measuring devices and shop math and or shop aids.

Rigging flaps spoiler per engineering order.

Fit test trim relocates drill CSK and install mis located holes elongate deep counter sings short ED.

Structure Mechanic

Johnson Service at Vought, TN Sep 2008 – Jan 2009

Structure mechanic, working on Airbus-A340-330 wing spare drilling locating layout parts counter sinks.

Aircraft Mechanic

PDS -M/H AFB, ID Apr 2008 – Sep 2008

Boeing field team F-15 D, E working sat com Mod flight line maintenance removing avionics.

Components parts.

Line maintenance flight control functional check.

Sheet, metal / Com MOD per B/P on F-15 in Boeing St. Louis

Structure Engineer

Boeing 787, Program Australia - Melbourne, Victoria 3207 Australia Dec 2007- Apr 2008

Hawker de Havilland 226 Lorimer St. Port Melbourne, Victoria 3207 Australia

Structure Engineer on 787 Wings

Structure Engineer

Boeing 787 Program Australia - 1320 Greenway Drive, Suite 825 Irving, TX Aug 2007 – Nov 2007

Structure Engineer on 787 Wings

Jamaica Defense Force

Project Manager on Bell 407 Helicopter

Reliance Aerotech Services, INC - Nashville, TN 37217 Apr 2007 – Aug 2007

Working with four mechanics on repair. Talking and working with Bell

Helicopter Engineering department and Heliwork: Responsible for managing and coordinating the activities, scheduling and cost, efficiency.

Repair or alteration delivery.

Modifications accurately on time and on budget.

Resolving issues on the spot.

Supporting work plans to achieve program objectives the ability to adapt to changing programs and or projects as well as manage research and develop projects from inception to completion.

Atlanta Aviation - Atlanta, GA Jan 2007- Apr 2007

Interior Mechanic 737; Composite Technician

Removal and installation of custom interiors, seats liners, galleys lavs, moon mats, carpets, baggage compartments, phone and video mods, side panels and ceiling panels support interiors shop for sheet-metal requirement on installation of galleys headliners di-vans mounts, lavs mount etc.

Fabricate honeycomb panel for galleys and accessories.

Plane Technician/ Sheet Metal

E-Gat Aviation in Taiwan, Lcf 747 Mod Oakbrook, IL 60521 Nov 2006 – Jan 2007

Sheet Metal, working 747 aircraft as it relates to the ATA SRM per FAA fabricate sheet metal parts modify and install parts performs part fitting such as filling, sawing burring crimping trimming, riveting, drilling and reaming. Measures parts with micrometers and calipers to verify dimensions.

Clean strip prime and sand structural surfaces and materials prior to bonding completes all required maintenance records. Accurately records time worked on a work order.

Use all hand tools and power tools metal working machinery with a full set of aircraft tools.

Structure Mechanic

Gulfstream - APA Services- Fort Worth, TX 76116 Sep 2006 – Nov 2006

G-4-5, Sheet Metal Technician, Structure Mechanic

Sheet Metal Mechanic

DYNCORP - Fort Worth, TX 76116 Apr 2006 – Sep 2006

Sheet metal mechanic on CH47, H--60, AH 64 Working on all models. and mod's

Aircraft Mechanic

Lockheed Martin Aeronautics Co. Oct 2002 – Apr 2006

Marietta, GA 606

F-22- 606 MECH, Disposition, Noncon Rework Team C-130J

Sheet Metal and Interiors Mech Aug 2002 – Oct 2002

Thunder Aviation - Chesterfield, MO

Sheet Metal- Hawker, And Interiors Mech

Sheet Metal Mechanic

Raytheon Aircraft Services - Cherry Point, NC Arp 2002 – Aug 2002

Sheet, Metal / CH 53 and 46 Helicopter Ch-47

Composite Tech

ESG Engineering Services Group - Aurora Flight Sciences - Fairmont, WV Feb 2002 – Apr 2002

Composite TECH / Global-Hawk Research Development on unmanned surveillance aircraft R/D

Aug 2001 – Jan 2002 (See Interior Experience)

Sheet Metal/ Composite Mechanic

Us Helicopter/Hu-1 - Ozark, Al May 2001 – Aug 2001

Sheet Metal/ Composite Mechanic

Composite, Sheet Metal

Kaman Aerospace/Apollo Hartford, CT Mar 2001 – May 2001

Sheet Metal / SH-2g helicopter, K-Max Helicopter Door Mod. Composite, Sheet Metal

Structure, Mechanic

Raytheon Aircraft Services - Wichita, KS Jan 2001 – Mar 2001

Structure Mechanic/ Beach Jet Aircraft Sheet, Metal

Red Sea Aviation St. Louis, MO Oct 2000 – Dec 2001

General Inspection C-130 Program, Mgr. (A team of 12 people)

Education

El Camino College (Business Management)

Rochville University (Bachelor of Science Aeronautical Engineering)

Sierra College (Fiber Optics 1&2Computer Service)

Columbia State University (Business Management)

Technician Core (MS Windows MS Office)

Training /Certifications

MOP’s:

Airbus training engineering orders Non-routine maintenance Depot Maintenance tech data Fleet campaign directives Work instruction cards Mel/ Cdl processing Work release documents Delay reporting Part tag status Airworthiness directives Eaml part 1 Eaml part 2 (mop) Eaml part 3 General maintenance manual (mop) Engineering authorizations (mop)

CBT’s:

USA 3000 LEI Scissor Lift Test Manlift Forklift.

Course Codes:

Rii/far (m91044S) Rvsm introduction (course code m9lrvsm) Md-IO rvsm (course code mSSrvO2) Md-ll rvsm (course code mS3rvO2) Airbus introduction (course code mS4rvO2) Dc-IO rvsm (course code mSOrvO2) B727 rvsm (course code m42rvO2)

Areas of Training

Far training off aircraft part inspection training Human factors training Aircraft lube Aircraft tow team member Powered trucks ISO 9100 Drug and alcohol awareness Parts tagging procedures Airnav training Airgti training Techdocs Confined space training Emergency preparedness plan Weight and balance training Military/Order (TO) mpto-tcto's cots- ptos-afmc- otm lockout- tagout -program osha-29-afoshstd-501-91-100 NASA certificate of training OSHA-STD-1910.146: Requirements for Confined Space Training 747 and 787 training Boeing SA

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