Sheet Metal Body Shop

L.DINESH / PRODUCTION HEAD /+91-950*******

*** ****** ***** ****** *********,sathuvachari, Vellore(Dt)-632 009, Email:************@*****.***

JOB OBJECTIVE

To work in a challenging atmosphere in the technical arena with zeal to excel in it & to rise with the company maintaining a high team spirit & adding values to my personal skills

PRESENT JOB

Manager –Production Head weld shop Assembly Section working in

SM EXHAUST TECNOLOGY PVT LTD Ltd - Indian Automotive in vallam Oragadam – Manufacturing & supply of Sheet metal auto parts with Stamping & PIPE Bending & Welding and Two wheeler frame, Fuel tank,Silencer Ehaust pipe assy for Renault Nissan, Daimler India Pvt Ltd and Royal Enfield.

QUALIFICATION

2008 DME Ranipet Poly College, Walaja, vellore dist

1st

Class with 73%

2005

12th

T.M.K.V.Govt Hr,Sec School, Vellore disti

1st

Class with 67%

2003

10th

GOVT Boys Hr sec School, Timiri, Vellore dist

1st

Class with 74%

WORKING

EXPERIENCE

Total – 15.5 years (From 2008 - till date)

SM EHAUST TECHNOLOGY PVT LTD/ PROD MANAGER Vallam,Oragadam–26 Sep 2023 to till Date

KSH AUTUMOTIVE PVT LTD / PROD ASST MANAGER,ANANDAPURE- 21 Feb 2022 to 05 june2023

MAGNA COSMA AUTOMOTIVE PVT LTD / ASSY TEAM LEADER – 02 AUGUST 2021 to 15 feb 2022

JBM AUTO SYSTEM PVT LTD / PROD Weld shop /Senior Engg – 10 June 2010 to 25 March -2021

MYOUNG SHINE INDIA AUTOMOTIVE PVT LTD Dip engg Trainee – June 2008 to 30 June 2010

PRODUCT HANDLING

SPOT

PROJECTION

SEAME WELDING

MIG & TIG & CO2 WELDING PROCESS

SPM MACHINE HANDLING

PIPE & EXHAUT TUBE BENDER MACHINE for 5 & 6 Axis

JIG & FIX ROTARY Motion mig, co2 welding

PRESENT EXPERIENCE

SM EXHAUST AUTOMOTIVE PVT LTD vallam,oragadam -26 Sep 2023 to till now…

Production Bending & weld shop Manager,

(EXHAUST PIPE Engine MTG, SILENCER,Muffler MTG, Cat converted & catalytic cover mtg ASSY)

ACHIEVEMENT

Reduced the die setting time from 30 mins to 15 mins in spm Tube cutting and 15 mins by using limit gauge hight reduced SMED concept.

SPP Achieved for Spot per persons in projection welding machine

SPM Achieved in pipe bending Line from 5.6 to 8.5 SPM

Done cost saving of 15 lakhs by saving end bit RM and used for different small parts – RM reuse Done cost saving through Pitch reduction for various parts.

Done cost saving through operation elimination through jig modification.

8 Times Cost saving of about 55 lakh rupees/annum by RM yield improvements and reduce unwanted operations in tools.

Special Pallet designed & Fabricated for critical profile and Big panels to avoid Quality issues

Production & Quality related training attend at LIBA and winning the 1st prize with certification

ROLES & RESPONSIBILITY

Preparing capacity planning (monthly/yearly) for all the lines based on the customer plan. Capacity utilization, reduction in lead time and ensuring cost effective out put through constant production improvement.

Preparing Budget and Investment Planning(monthly/yearly).Monitoring and control of manufacturing costs and overheads, against the budgeted levels

Review the Production/RM planning (Daily/weekly/monthly) based on customer requirement.

Review weekly actual performance and took corrective and improvement action for major cause. Optimum utilization of all the equipment’s, facilities and personnel at the factory to meet the performance requirement.

Monthly inventory carried out and reconciliation report preparation

Continuously monitoring Schedule Adherence & Volume adherence level to satisfy the customer.

Preparing Daily reports & loss analysis, corrective & preventive actions on the non-conformances in the regular operations.

Facilitator for the Quality circles & continuous improvements projects.

Maintaining quality standards, norms & practices, identifying gaps & taking corrective / preventive action.

Preparing and Presenting the monthly MRM.

Guided the team members to participate in employee involvement team meetings for suggestions and implementation.

Supervised implementation of TPM concepts in the machine to reduce the machine downtime.

Carrying out work study and eliminating unwanted motion & wastages.

Rejection & Rework analysis to control and reduce the In-house and Customer PPM.

Conduct 5S and 3C audit in shop floor.

Co-coordinator for ISO 14001 & EMS in production.

Daily monitoring consumable level for better control

Proper material accounting to control on Inventory.

Daily follow up the SAP and planning as per shortages shown

PREVIOUS EXPERIENCE

JBM AUTO SYSTEM & PVT LTD

SENIOR Engineer – Weld Shop production

A leading based on, ISO/ TS16949 certified organization in supply of Sheet Metal BIW

Assemblies and Tubular Assemblies to FORD India, Nissan Motors India, BHARATH BENZ, and TAFE…

ACHIEVEMENT

Saved nearly 5 lakh rupees by maximum utilization of end bits (scrap material) for producing child parts and RM yield improvements.

Took a Major Role in project try over handling for Nissan X02A/py1b/h79 Project.

Took a major role in the OEE improvement by KAIZEN.

Done poke yoke in tools and reduce the rejection rate.

Developing new process concepts for production optimization, yield improvement and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP)

ROLES & RESPONSIBILITY

Managing of 50 Persons in my shifts handling for Assembly shop floor.

Planning presses & manpower for maximum utilization, ensuring continuous improvement in

Productivity & quality production.

Educating & communicating with team members in applying problem solving techniques through QC to solve problems relating to work area.

Continuously monitoring Schedule Adherence & Volume adherence level to satisfy the customer.

Preparing Shift reports & loss analysis, corrective & preventive actions on the non-conformances in the regular operations.

Maintaining quality standards, norms & practices, identifying gaps & taking corrective / preventive action.

Rejection & Rework analysis to control and reduce the In-house and Customer PPM.

Reduction of cycle time by continuous improvement methods. Maintain 5S & 3C in shop floor.

Daily follow up the ERP and planning as per shortages shown.

TRAINING

LEAN, TPM, KAIZEN, 7QC Tools, SIX SIGMA ISO 9001 : 2015, TS 16949 : 2009, IATF, ASES 3C, 3R, 5S & 8 Waste.

IT SKILL

Expert in computer operations

Great knowledge of MS Office: Excel, Word, Power Point

PERSONAL DETAILS

Date of Birth : 30th may 1988

Father Name : S.Loganathan

Gender : Male

Marital Status : Married

Languages Known: English, Tamil

DECLARARTION

I hereby certify that all information provided above is true to best of my knowledge and belief.

Place : Chennai

Date : (L.Dinesh)

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