SUHAIMI BIN ZAKARIA
Rotating Equipment Professional Commissioning Expert
Email: *********@*******.*** Mobile: 601******** Kuala Lumpur, Malaysia LinkedIn Profile: Suhaimi Zakaria PROFILE SUMMARY:
Meet Suhaimi, a seasoned professional with over 15 years of experience in the oil and gas industry. His expertise lies in commissioning rotating equipment across diverse facilities, including FPSOs, Central Processing Facilities, and Steam Cracker Plants. Throughout his career, Suhaimi has collaborated with a spectrum of companies, from fabricators to EPC contractors, OEM vendors, and field operator companies. Specializing in leading brands like Solar Turbines, Rolls-Royce, Dresser-Rand, GE, and Mitsubishi, he excels in developing commissioning procedures, executing activities, conducting endurance tests, and ensuring successful client handovers. Suhaimi's extensive portfolio includes both greenfield and brownfield projects, with significant contributions to international endeavors such as FPSO Ruby II in Vietnam, Gas Booster Compressor Station in Uzbekistan, LNG plant in Papua New Guinea, Central Processing Facilities in South Sudan, and FPSO Mero-3 in China.
EDUCATION:
B. Eng. Mechanical Engineering
Universiti Teknologi Malaysia, Skudai Johor, Malaysia. In the Year 1999 CERTIFICATION:
Graduate Member of Board of Engineers Malaysia (BEM) Grade 1 Steam Engineer Certificate issued by DOSH Malaysia CORE COMPETENCIES:
Engineering Design
• Reviewing Datasheets, Design Basis
Specifications, Adequacy Checks
• Developing Project Specific Procedures
• Creating Smooth Start-Up Plans and
Workshops
Project Planning and Scheduling
• Creating Job Cards, Workpacks, and Job
Method Statements (JMS)
• Developing Work Order Proposals, Project
Tenders, and Bids
• Implementing Commissioning Procedures
Safety & Audit
• Conducting PSSR (Pre-Safety Start-Up
Review)
• Performing GAP Analysis for Asset
Operation Readiness
• Leading Project Independent Reviews
Asset Management
• Providing Engineering Solutions Support for
Floaters
• Developing Maintenance Procedures
• Conducting Technical Training on Rotating
Equipment
• Performing Root Cause Failure Analysis
(RCFA) for Rotating Equipment
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EMPLOYMENT SUMMARY:
Company Roles/Project Date Duration Nature of Project Sarawak Shell Berhad CSU Mechanical
Engineer
Mar 2024 to
Current
4 Months EPCC
MISC Berhad Snr Rotating Engineer
Oct 2023 to Jan
2024
4 months EPCC
PETRONAS Technical
Services Sdn Bhd
Rotating Engineer
Feb 2023 to Sep
2023
8 months Engineering
Solutions
SIPET Engineering &
Services Co. Ltd
Lead Mechanical Rotary
Engineer
Jul 2022 to Jan
2023
7 months EPCC
HHA Associates Sdn
Bhd
Lead Commissioning
Engineer
Oct 2020 to Jun
2022
1 year 9 months EPCC
Perunding Ranhill
Worley
Start-up/Commissioning
Engineer
Feb 2020 to Sep
2020
8 months EPCm
Pengerang Refining Co.
Sdn Bhd
Area Maintenance
Supervisor – Rotating
Equipment
Dec 2018 to Jan
2020
1 year 2 months Maintenance
Dayang Enterprise Sdn
Bhd
Lead Commissioning
Engineer
Apr 2016 to Nov
2018
2 years 9 months EPCC
E&P O&M Services Sdn
Bhd (EPOMS)
Lead Mechanical
Engineer
Jul 2014 to Mar
2016
1 year 9 months Engineering
Solutions
GE Oil & Gas Lead Engineer Jan 2014 to Jun
2014
6 months Turbomachinery
Services
KNM Technical
Services Sdn Bhd
Lead Mechanical
Engineer
Jul 2013 to Dec
2013
6 months Engineering and
Procurement
Kencana Pinewell Sdn
Bhd
Turbomachinery Engineer Oct 2012 to Jun
2013
9 months Hook-up and
Commissioning
Dayang Enterprise Sdn
Bhd
Mechanical Rotating
Engineer -
Commissioning
May 2011 to Sep
2012
1 year 5 months Hook-up and
Commissioning
Malaysia Marine and
Heavy Engineering Sdn
Bhd
Mechanical Rotating
Engineer
Aug 2010 to Apr
2011
9 months EPCC
Malaysia Marine and
Heavy Engineering Sdn
Bhd
Steam Engineer -
Commissioning
Oct 2009 to July
2010
10 months EPCC
Malaysia Marine and
Heavy Engineering Sdn
Bhd
Steam Package Engineer
- Construction
Oct 2008 to Sep
2009
1 year EPCC
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Felda Palm Industries
Sdn Bhd
Project Engineer Mar 2006 to Sep
2008
2 years 7 months EPCC
Felda Palm Industries
Sdn Bhd
Mill Engineer – Operation
and Maintenance
May 2000 to Feb
2006
5 years 10
months
Operation and
Maintenance
OMNI Electronics (M)
Sdn Bhd
Quality Engineer Jul 1999 to Apr
2000
10 months Electronics
Manufacturing
Total Year of Experience 24 years
LIST OF MAJOR ROTATING EQUIPMENT UNDERTAKEN
Equipment Make Model Capacity/Rating
Gas Turbine Generator Siemens SGT-A35 34 mW
Gas Turbine Generator Solar Turbines Taurus 70 8.8 mW Gas Turbine Compressor Siemens SGT-A35 30 mW
Gas Turbine Compressor GE NP PGT-25+ 34 mW
Gas Turbine Compressor Rolls-Royce RB211 32 mW
Gas Turbine Compressor Solar Turbine Taurus 70 8.3 mW LP Compressor Siemens/Dresser Rand D8R4S 11 mW
CO2 Compressor Siemens/Dresser Rand D8R7B 8.6 mW
EBR Compressor MCO – MHI Compressor Corporation 62 mW Charge Gas Compressor MCO – MHI Compressor Corporation 70 mW Steam Turbine Generator Dresser Rand/Peter Brotherhood Frame 24 5 mW PROFESSIONAL EXPERIENCE:
Work Experience # 1
Position: CSU Mechanical Engineer
Company: Sarawak Shell Berhad https://www.shell.com Duration: Mar 2024 to Current 4 months
Work Summary:
Attached to Rosmari-Marjoram Onshore Gas Plant in Bintulu Sarawak Specific Roles: • Played a pivotal role in the Commissioning and Start-up (CSU) team for the OGP Plant in Sarawak, focusing on utilities and boiler package pre-commissioning and commissioning activities.
Assessed EPCC Contractor CSU deliverables for adherence to Shell's standards, prioritizing engineering integrity, safety, and practicality throughout the project lifecycle.
Evaluated Commissioning Testing Procedures (CTPs) to ensure alignment with design intent and enable seamless commissioning activities.
Reviewed commissioning spares and first-fill submissions by the contractor to ensure adequacy, accuracy, and compliance with commissioning and early start-up requirements.
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Work Experience # 2
Position: Snr Rotating Engineer
Company: MISC Berhad https://www.miscgroup.com
Duration: Oct 2023 to Jan 2024 4 months
Work Summary:
Attached to Onshore Commissioning of FPSO Mero 3
Specific Roles:
• I led the preparation of the Siemens package, essential for the successful deployment of the FPSO Mero 3 vessel in the oil field. My responsibilities included overseeing pre-commissioning and commissioning activities for various critical components, ensuring seamless integration and functionality. The package comprised:
• 4 x 34 mW Gas Turbine Generators
• 3 x 30 mW x 192 MMscfd Gas Turbine Compressors
• 2 x 11 mW LP Compressors
• 2 x 8.6 mW CO2 Compressors
Managed DNV inspections like for water mist tests. Led resolution of issues, expedited parts, managed documents. Oversaw utility systems, WHRU, Cooling Medium packages.
Work Experience # 3
Position: Rotating Engineer
Company: PETRONAS Technical Services
Sdn Bhd
https://www.petronas.com
Duration: Feb 2023 to Sep 2023 8 months
Work Summary:
Involved in several project that support the PETRONAS asset. List of Projects:
1) Asset Life Study for GPP2 and GPP3 of PETRONAS Gas Berhad 2) PCASB Hydrogen Production Unit (HPU)
Specific Roles: Project 1: Asset Life Study for GPP2 and GPP3 of PETRONAS Gas Berhad, Kerteh.
Feb 2023 – Sep 2023 – 8 months
• Conducted comprehensive Asset Life Study (ALS) to evaluate aging assets and identify opportunities for life extension. Site visits informed development of long-term maintenance plans, asset life extension programs, and debottlenecking strategies to enhance capacity. Addressed persistent issues, like governor hunting in steam turbines, through engineering interventions. Offered recommendations and cost estimates for upgrading obsolete equipment, facilitating annual plant budget preparation. Project 2: PCASB Hydrogen Production Unit (HPU)
Apr 2023 – Sep 2023 – 5 months
• Reviewed and provided feedback on Engineering company deliverables throughout FEED stage. Participated in workshops to finalize scope, ensuring DED readiness for activities like Smooth start-up, PIR, IPF, and value engineering.
Work Experience # 4
Position: Lead Mechanical Rotary Engineer
Company: SIPET Engineering & Consultancy
Services Co. Ltd
https://specs-ssd.com
Duration: Jul 2022 to Jan 2023 7 months
Work Summary:
Responsible for performing equipment assessment, repair or replacement for rotating equipment in the Tharjiath Block 5A of Sudd Petroleum Operating Company Limited (SPOC) assets.
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List of Projects:
1) EPCC1 for Block 5A Fit-For-Purpose Reinstatement 2) EPCC2 for Block Mala Fit-For-Purpose Reinstatement Specific Roles: Project 1: EPCC for Block 5A Fit-For-Purpose Reinstatement - SPOC Jul 2022 – Present – 7 months
• Attended weekly progress meetings with clients, addressing rotating equipment issues promptly. Managed material requisitions for equipment spares, facilitating restoration efforts. Developed, sorted, and prioritized equipment lists based on system importance. Reviewed subcontractor procedures, provided feedback, and submitted for client approval.
Prepared comprehensive Job Method Statements for Rotary Equipment repair, refurbishment, and commissioning. Ensured subcontractor work order proposals aligned with scope and budget. Proactively engaged with equipment vendors to finalize spare parts specifications before client submission. Project 2: EPCC2 for Mala field Fit-For-Purpose Reinstatement - SPOC Jul 2022 – Feb 2023 – 8 months
• Finalized scope of work before subcontractor contract issuance. Aided in technical evaluations and award recommendations for subcontractors. Collaborated with proposal team on Work Order Proposal preparation. Attended meetings with subcontractors to resolve technical issues and align on scope and pricing. Work Experience # 5
Position: Lead Commissioning Engineer
Company: HHA Associates Sdn Bhd www.hhasb.com
Duration: Oct 2020 to Jun 2022 1 year 9 months
Work Summary:
Responsible for developing a commissioning procedure, test packages and its readiness for each package.
List of Projects:
1) EPCC for Bekok B Brownfield and Rejuvenation - PETRONAS 2) ePCC for Produced water treatment plant upgrade at Cakerawala field
- CarigaliHESS
Specific Roles: Project 1: EPCC for Bekok B Brownfield and Rejuvenation - PETRONAS Oct 2020 –Jun 2022 – 1 year 9 months
• Assisted in preparing tender inquiry documents and addressed technical queries from customers and sub-vendors. Contributed to project proposals and bidding processes, engaging with both existing and prospective clients.
Developed comprehensive commissioning execution plans and systemization strategies, delineating clear system demarcations for efficient commissioning and handover. Presented Smooth Start-up Programs to clients, ensuring seamless project initiation. Prepared commissioning procedures, leak test packages, and Inspection Test Records (ITR) overviews.
Assigned commissioning procedures to teams and established black start processes. Compiled tools, equipment, and consumable lists for commissioning activities.
Developed vendor mobilization plans, training packages, and Site Progress Inspection Request (SPIR) lists for smooth handover. Project 2: ePCC for Produced water treatment plant upgrade at Cakerawala field – CarigaliHESS
Jan 2021 – Sep 2021 (9 Months)
• Prepared project-specific commissioning procedures, including execution plans, testing protocols, and handover procedures. Page 6 of 12
Organized commissioning resources, including manpower, tools, spares, and consumables.
Presented comprehensive commissioning plans and risk assessments to clients. Coordinated vendor assistance and attended FAT for water treatment package and DCS system. Oversaw QC inspectors and reviewed rotating equipment drawings and datasheets for alignment with scope. Conducted mechanical run tests for various pumps.
Participated in PSSR audit and led turnover dossier compilation for project handover, including check sheets, drawings, reports, and documentation.
Work Experience # 6
Position: Start-up/Commissioning Engineer
Company: Perunding Ranhill Worley www.worley.com
Duration: Feb 2020 to Sep 2020 8 months
Work Summary:
Attached to EPCM contract for ExxonMobil asset facilities in Malaysia. Responsible for developing a commissioning procedure and its readiness for each package.
List of Projects:
1) Restoration works for test separator at Guntong B platform. 2) Installation and commissioning of instrument air dryer skid at Guntong A platform.
Specific Roles: • Prepared Turn Over Completion Packages with methodology, spares, and test equipment. Oversaw vendor movement during commissioning. Presented commissioning methods to facilities PIC and conducted PSSR audits.
Executed offshore pre-commissioning, commissioning, and start-up activities. Coordinated with asset team for check sheet completion and client sign-offs before project completion.
Work Experience # 7
Position: Area Maintenance Supervisor – Rotating Equipment Company: Pengerang Refining Co. Sdn Bhd www.prefchem.com Duration: Dec 2018 to Jan 2020 1 year 2 months
Work Summary: Area maintenance supervisor for steam cracker plant in the RAPID integrated facilities. Responsible in setting up plant maintenance readiness within a lean organization. Direct involvement in preventive maintenance and repair jobs during the transition phase from project to commercial operation.
Specific Roles: • Coordinated Mechanical Run Tests for numerous rotating equipment across the steam cracker plant and offsite area, overseeing over 500 equipment tags. Drove EPCC contractor to close punch lists, ensuring readiness for Ready for Start-Up (RFSU) date, and developed closure plans.
Conducted repair works during start-up, addressing issues such as pump and compressor seal replacements, pump overhauls, and lube oil cleaning. Led Root Cause Failure Analysis (RCFA) for mechanical seal failures, pump seizures, and lube oil contaminations. Assisted in procuring 2 years of spare parts, identifying capital spares for bad actors. Established lubricant and barrier fluid charging facilities. Implemented interim preventive maintenance using GE APM software for equipment from various renowned makers.
Work Experience # 8
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Position: Lead Commissioning Engineer
Company: Dayang Enterprise Sdn Bhd www.desb.net
Duration: Apr 2016 to Nov 2018 2 years 9 months
Work Summary:
Attached to Topside Service Maintenance (TSM) contract focuses on improving aging asset of Petronas Carigali in the East and West Malaysia region (PMA, SKO).
List of Projects:
1) Bardegg 2 EOR Package 9 – Facilities Rejuvenation, Campaign 1
(2016) and Campaign 3 (2018)
2) Bardegg 2 EOR – EPCC Package 3 (2017)
3) Petronas Peninsular Malaysia Asset(PMA)- TCOT Export Pump Replacement (2017)
Specific Roles: 1) Bardegg 2 EOR Package 9 – Facilities Rejuvenation, Campaign 1
(2016) and Campaign 3 (2018)
Led first-line review and monitored design, fabrication, and pre- commissioning of piping systems and equipment. Advised on drawing and datasheet reviews during procurement. Prepared job cards, manpower schedules, and work packs for efficient execution. Managed all rotating equipment, including Crude Oil Transfer Pump and Diesel Transfer Pump. Coordinated with engineering companies and OEM vendors for mechanical packages, conducting VDI reviews as needed.
Developed commissioning procedures and updated completion management system (CMS) with check sheets and punch list tracking. Attended FAT for mechanical packages like the Sump Pump Skid.
2) Bardegg 2 EOR – EPCC Package 3
Participated in Integrated Commissioning and Start-up (ICSU) for Phase 4A and 4B projects. Phase 4A involved tasks such as Immiscible Water Alternating Gas (iWAG) injection, IG to AI conversion, and HP/LP crude flow diversion, while Phase 4B included Water Injection, Gas Injection, iWAG injection, vent to flare conversion, and HP crude flow diversion. Additionally, served as the package engineer for the Methanol Injection skid, overseeing the entire lifecycle from engineering and FAT to field commissioning and handover to the asset owner.
3) Petronas Peninsular Malaysia Asset(PMA)- TCOT Export Pump Replacement
Collaborated with an engineering company and OEM vendor to generate necessary engineering documents for replacing the crude oil export pump, driven by a Centaur 40 gas turbine from Solar Turbines. Developed specific commissioning procedures, such as the Lube Oil Flushing procedure, for both the gas turbine and export pump. Prepared special tools and consumables for pump and driver installation and commissioning, including lube oil, flushing hose jumper, wire mesh, RTV sealant, and gaskets. Led a hook-up team in executing pre-commissioning and commissioning tasks, including lube oil flushing, skid leveling, and shaft alignment. Coordinated closely with Solar Turbines Field Service Representative to ensure commissioning readiness, verifying correct installation and testing of all components before unit commissioning, and ultimately overseeing unit operation and handover to the client.
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Work Experience # 9
Position: Lead Mechanical Engineer
Company: E&P O&M Services Sdn Bhd (EPOMS) www.epoms.com.my Duration: Jul 2014 to Mar 2016 1 year 9 months
Work Summary:
Attached to Technical Services department as the backbone for operation and maintenance team. As many of the EPOMS operated facilities are still in the early post-commissioning stage, a lot of work needs to be done to stabilize the operation for ensuring the assets does not fail. Asset under supervision:
1) FPSO Bertam 3) Sepat MOPU and FSO
2) FPSO Cendor 4) Tembikai Oil Platform
Specific Roles: • Responsible for conducting a technical audit to assess the readiness for acquiring Sepat Field from Petronas Carigali during the O&M transition phase. Collaborated with multiple departments to ensure accurate and updated data, meeting critical deadlines. Participated in Operation Readiness Assurance (ORA) during the transition to EPOMS ownership, reviewing operational manuals, management strategies, and HSE support documents to ensure facility readiness.
Played a key role in Safe Operating Limit studies for Bertam WHP, dedicating extensive man-hours to meetings, mini-HAZOP sessions, and workshops to ensure safe operation of pressure vessels, piping, and equipment. Provided technical expertise in Root Cause Analysis (RCA) for EPOMS-operated facilities, addressing issues such as equipment failures and system trips. Additionally, actively engaged in inter-disciplinary checks to resolve operational challenges in various fields. Established service agreements with engineering companies to provide specialized solutions and tools, ensuring cost-effective maintenance of high-capability systems.
Work Experience # 10
Position: Lead Engineer
Company: GE Oil & Gas www.ge.com
Duration: Jan 2014 to Jun 2014 6 months
Work Summary: Attached to Turbomachinery section in the Centre of Excellence hub in Kuala Lumpur on supporting critical projects in the Papua New Guinea and Australia region.
Specific Roles:
• As the focal point for the commissioning team on-site for the PNG LNG project, collaborated with GE's global service team. Implemented the Red Flag Review process to prevent issues during hot commissioning, holding daily teleconferences with GE HQ in Florence to address site issues promptly. Additionally, facilitated communication with GE Oil & Gas headquarters to resolve engineering challenges and conducted commissioning design reviews for other projects like MLNG train 9 and Carigalihess CKX.
Work Experience # 11
Position: Lead Mechanical Engineer
Company: KNM Technical Services Sdn Bhd www.knm-group.com Duration: Jul 2013 to Dec 2013 6 months
Work Summary: Project: Khauzak Booster Compressor Station Client: Lukoil Uzbekistan Operating Company (LUOC) Page 9 of 12
Attached to Engineering and Procurement contract for a new Booster compressor station at Khauzak field in the Republic of Uzbekistan. Specific Roles:
• Managed the technical interface between MAN Diesel and Turbo and LUOC during the engineering phase, attending regular progress meetings with clients and consultants. Reviewed and provided feedback on deliverables from MDT, incorporating vendor data during the VDI phase. Conducted thorough reviews of process engineering documents like P&IDs, PFDs, and Control Narratives from consultants and OEM vendors. Represented the company in joint 3D reviews in Uzbekistan, collaborating with EPC contractor KNM, OEM vendor MAN Diesel and Turbo Germany, and local consultants. Actively communicated with OEM vendors and suppliers across various regions to track manufacturing progress. Led a small team in producing engineering deliverables and managed subcontractors and vendors. Worked closely with procurement and logistics teams to ensure timely and safe delivery of equipment to the project site.
Work Experience # 12
Position: Turbomachinery Engineer
Company: Kencana Pinewell Sdn Bhd www.sapuraenergy.com Duration: Oct 2012 to Jun 2013 9 months
Work Summary:
Project: Restoration of GTC and LPGRC for Sumandak B Platform Client: Petronas Carigali Sdn Bhd
Attached to compressor restoration works in the Sumandak B platform. A key role was to dismantle, refurbish, restore, commission, and put back in operation 3 Nos of idling gas compressor which has been abandoned for more than 5 years.
Specific Roles: • Organized hiring of skilled supervisors, millwrights, and fitters for onshore and offshore assignments. Prepared detailed installation and commissioning procedures for activities such as lube oil flushing and chemical cleaning. Developed comprehensive check sheet overviews for efficient project handover to the client. Conducted equipment assessments at offshore facilities and generated lists of MTOs for part replacement or service orders. Organized dismantling of Solar's GTC and Cameron's Gas Recovery compressors for transportation to the onshore yard, overseeing their overhaul as per OEM manuals.
Coordinated vendor Field Service Representatives for specific tasks like bearing inspection and tooth contact checks. Managed third- party movement for specialized services and addressed issues raised during project reviews to meet train start-up deadlines. Work Experience # 13
Position: Mechanical Rotating Engineer
Company: Dayang Enterprise Sdn Bhd www.desb.net
Duration: May 2011 to Sep 2012 1 year 5 months
Work Summary:
Project: Tangga Barat Central Gas Processing Platform (CPP), TBCP- A and WHP, TBDR-A
Client: Petronas Carigali Sdn Bhd
Specific Roles: • Assembled a proficient team comprising supervisors, millwrights, and fitters for mechanical tasks, both onshore and offshore. Developed commissioning procedures aligned with PETRONAS Carigali guidelines for mechanical processes and equipment. Organized resources for pre-commissioning activities for Rolls- Page 10 of 12
Royce RB211-24G, Solar Taurus 70, Sundyne Booster, and York refrigeration compressors. Oversaw millwright team in soft foot correction, leveling, and shaft alignment of turbomachinery equipment. Conducted lube oil flushing for GTGs and GTCs, utilizing particle counter equipment to assess oil cleanliness per ISO 4406/NAS 1638 standards. Ensured availability and functionality of commissioning resources throughout project phases to meet contractual start-up dates.
Work Experience # 14
Position: Rotating Engineer
Company: Malaysia Marine and Heavy
Engineering Sdn Bhd
www.mhb.com.my
Duration: May 2010 to Apr 2011 1 year
Work Summary: Project: Tangga Barat Central Processing Platform, TBCP- A Client: Petronas Carigali Sdn Bhd
Specific Roles:
• Prepared resources for starting up 3 x 5.75 MW Solar gas turbine generators. Supervised subcontractors in off-skid lube oil flushing, with millwrights conducting soft foot checks, levelling, and alignment. Coordinated with Solar's Field Service Representatives for off-skid and on-skid lube oil flushing, ensuring equipment readiness before engine dry cranking. Preserved skid and auxiliary equipment before loading out and towing to gas field location. Work Experience # 15
Position: Commissioning Steam Engineer
Company: Malaysia Marine and Heavy
Engineering Sdn Bhd
www.mhb.com.my
Duration: Nov 2009 to July 2010: 9 months
Work Summary: Project: FPSO Ruby II
Client: MISC Berhad
The FPSO Ruby II was mooring in Ruby field, which is in Block 01 and 02 PSC, 155km east of offshore Vung Tau Port of Vietnam in 50m deep water. Specific Roles:
• Offshore, successfully commissioned 2 Mitsubishi Marine boilers for fuel oil and gas oil modes, ensuring readiness for hydrocarbon introduction and 72-hour endurance tests. Coordinated with Dresser-Rand for commissioning 2 steam turbine generators. Provided on-field training to chief and marine engineers. Furnished complete mechanical completion and commissioning
documentation to the client.
Onshore, authored commissioning procedures for boiler systems, conducted soda boiling, and supervised flushing activities. Carried out pre-commissioning and commissioning of boilers and associated equipment. Commissioned 2 Dresser Rand steam turbine generators.
Work Experience # 16
Position: Steam Package Engineer - Construction
Company: Malaysia Marine and Heavy
Engineering Sdn Bhd
www.mhb.com.my
Duration: Oct 2008 to Oct 2009 1 year 1 month
Work Summary: Project: FPSO Ruby II
Client: MISC Berhad
Planned and executed all installation works relating to the boiler module and its associated equipment; involved more than 9000 dia inch pipe spools from multi-system. Coordinated with design and procurement team Page 11 of 12
for ensuring project materials are procured on time. Worked closely with multi-discipline engineers from structural, blasting & painting, piping, and E&I in ensuring the installation sequences are correct and no rework or redundant job incurred.
Specific Roles: • Reviewed scope of work for Conversion and Integration, Repair, and Life Extension (RLE). Facilitated communication between design and procurement teams to ensure timely issuance of updated drawings to subcontractors. Developed boiler installation schedule and coordinated with procurement team to ensure timely issuance of Purchase Orders for required equipment. Collaborated with various disciplines during installation via inter-department work requisitions. Oversaw completion of installation Inspection Test Records (ITRs) with QC personnel, including visual inspections and hydro tests.
Work Experience # 17
Position: Project Engineer
Company: Felda Global Venture www.fgvholdings.com
Duration: Mar 2006 to Sep 2008 2 years 7 months
Work Summary: In charge of the project ranging from few hundred thousand up to 30 over millions RM. Involved in design, construction, and commission of new palm oil mill. Two mills need to be up within the same period and the combined project value is exceeding 70 over millions RM.
Specific Roles: • Prepared scope of work and tender documents for Issued to Bid
(ITB) process. Reviewed engineering drawings and calculations before issuing tender documents. Reviewed vendor-provided engineering documents for equipment and material selection. Conducted progress meetings with contractors to ensure project momentum. Liaised with regulatory bodies for necessary approvals before constructing a new mill. Conducted scheduled site visits during construction. Participated in plant setup, arrangement, and relocation of workers. Involved in mill commissioning from dry run- up to full handover to the operation team.
Work Experience # 18
Position: Mill Engineer – Operation and Maintenance Company: Felda Palm Industries Sdn Bhd www.fgvholdings.com Duration: May 2000 to Feb 2006 5 years 10 months
Work Summary: Ensuring preventive and corrective maintenance are carried out effectively and achieved the yearly mill uptime. Maintaining mill-rated throughput is very crucial for mills running within effective cost control. Specific Roles: • Prepared annual operation and maintenance budgets. Planned and executed preventive maintenance schedules. Liaised with DOSH inspector for mill inspections, including boilers and pressure vessels. Maintained all rotating equipment and plant vehicles. Ensured optimal spare parts procurement to avoid operational disruptions. Implemented measures to minimize losses and maximize oil and kernel recovery. Updated mill standard operating procedures.
Work Experience # 19
Position: Quality Engineer
Company: OMNI Electronics (M) Sdn Bhd
(OMNI acquired by Celestica in
2001)
www.celestica.com
Page 12 of 12
Duration: Jul 1999 to Apr 2000 10 months
Work Summary: Hired as Quality engineer for a contract manufacturing plant for a reputable brand of Hewlett-Packard(HP) and Compaq.
Specific Roles: • Generated a quality plan for a new product based on the Acceptance Quality Level (AQL) sampling plan. Coordinated with engineering and production teams to ensure efficiency, line balancing, and ergonomics in setting up new production lines. Assisted the project team in selecting test equipment and controlling software. Prepared yield and failure analysis reports during pilot and mass production. Conducted manufacturing audits and verification systems approved by customers, including failure analysis and destructive testing. Led a QC inspector team to ensure timely reporting for early failure detection and minimized rework rates.
SPECIALIZED TRAINING ATTENDED
Incident Analysis using Tripod Beta Conducted by Khalil Safety Consultancy Machine Startup Procedure for GE product Conducted by GE Oil and Gas, Florence Particle Counter Measurement for Lube Oil Conducted by Art force Synergy Sdn Bhd.