Product Development R D

Vel Sundar Inbarajan

Phone: 887*******

Email: **********@*****.***

Residential Address :- 44, Lashkar street, Alandur, Chennai.

DOB. :- 27-02-1996

Native location. :- Madurai

Permanent address.:- 2791, TNHB colony, Mela Anuppanadi, Madurai - 625009

Polymer technologist graduated from Anna university, MIT having 4.5 years of professional development and manufacturing experience in automotive plastics and tyre industry domain forward to move on with sectors like R&D, new product development, [product material failure analysis that would further enhances my professional and technical skillset.

EXPERIENCE

Apollo Tyres

Executive - Product Industrialization

April 2021 - till now

Execution of timely release of cure cycle for new industrialised sizes by using blow point and thermocouple study iterations. Continuous monitoring of process abnormalities and doing defect wise analysis for scrap reduction in curing process, worked on internal /field complaints to find root cause analysis and publish standards for its prevention.

Assisted and coordinated bladder suppliers using reverse engineering methodology to make optimal bladder selection thereby improving bladder life from 380 to 425 heats.

Motherson Automotive Technologies Engineering

Production Engineer

January 2018 - May 2020

Responsible for carrying out trials for plastic components like bumper, door trims, pillar trims, wheel guards and providing feedback/concerns for further development of the product.

Responsible for doing continual improvements and cycle time optimization Responsible for OEE Improvement through effective deployment of mold-machine matrix.

Responsible for doing root cause analysis for customer complaints, internal complaints through red bin analysis, 8D and horizontal deployment of solutions through effective deployment of 7 QC Tools.

Assisted process experts, design professionals for optimum material selection of plastic product for manufacturing goads like bumpers, pillar trims, door trims, wheel guards.

Responsible for presenting the presentations for monthly KPI review meeting & responsible for documenting trial reports through presentations.

Responsible forcarrying out the entire system related documentation works related to manpower training, defect

EDUCATION

V.H.N. Hr. Sec. School

SSLC

94.2

V.H.N. Hr. Sec. School

HSC

95.3

Anna University, MIT

Bachelor of Rubber and Plastics Technology

80.8

SKILLS

June 2010- May 2011

June 2011 to May 2013

July 2013 to May 2017

1.Plastics Materials

2.Plastics Processing and Troubleshooting

3.Tyre building processing

4.Tyre building troubleshooting

5.Total Productive Maintenance

6.Audit Management

7.ANSYS

8.Solidworks

PROJECTS

Design and Analysis of Automotive bumpers July 2016 to November 2016

Made an detailed analysis study of bumpers that are made with different kinds of materials

Using ANSYS software, analysed the stress strain behaviour in bumpers when using different kinds of materials like steel, aluminium, PP-EPDM blends.

Study on Cellulose - PU blends Nov 2016 to May 2017

Overall team co-ordinator in assisting and fixing of tasks to team persons. Carrying out lab preparations of cellulose + PU film using different compositions

Interpretation of various composition types of films that are obtained using FTIR thereby studying the molecular level interaction between them.

Reduction of raw material wastage during colour changeovers Aug 2018 to Nov 2018

Collection of multiple quantity of material scrap that is generated during different colour changeovers

Adoption of certain conditions like temperature, pressure and its impact on scrap generation on trial and error basis.

Through subsequent trial and error optimization, finally able to reduce raw material scrap that is generated during color changeover in injection molding process by 20%

ACHIEVEMENTS

1.Made an achievement of making MATE Walajabad Unit to 1st position in systematic reporting of overall plant TPM

2.Made an achievement of retaining top position among several other MATE units in MSES audit and assisted and coordinated plant team in achieving 'B" rank in ASES Audit

3.Completion of 2 QCC projects that result in scrap reduction during changeovers and also some improvement projects in reducing mold changeover time.

HOBBIES

Reading novels Writing articles

LANGUAGES

Tamil (Advanced), English (Professional), Hindi (Intermediate)

DECLARATION

I do hereby declare that the particulars of information and facts stated herein above are true, correct and complete to the best of my knowledge and belief.

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