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Maintenance Manager Regulatory Compliance

Location:
Surat, Gujarat, India
Salary:
83000
Posted:
June 26, 2024

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Resume:

Prafulla Maske

Project Cum Maintenance Manager (Erection & Commissioning)

PROFESSIONAL SUMMARY

• Seasoned Project + Maintenance Manager with 12+ years of hands-on experience in engineering, specializing in project and maintenance management.

• Proven track record in developing and optimizing predictive and preventative maintenance programs, prioritizing repair and replacement tasks, and devising effective equipment maintenance strategies.

• Demonstrated leadership skills in driving management programs and achieving cost reductions.

• Trusted advisor, providing counsel and leadership in establishing and refining preventive maintenance programs, employee training initiatives, and efficiency improvement strategies.

• Committed to ensuring regulatory compliance and fostering a culture of excellence.

• Skilled in providing engineering counsel and leadership to support the development and optimization of preventive maintenance programs, manpower scheduling techniques, and regulatory compliance initiatives. CONTACT

**************@*****.***

+919*********

ACHIEVEMENTS

• Work on 3 green field and 6

Bown field project

CORE COMPETENCIES

• Effective Leadership

• General repair

• Time management

• Problem-solving

• Equipment knowledge

• Interpersonal skills

• Administration

SKILL

• Excellent work ethic and time

management

• Strong critical thinking ability to

assess and diagnose issues and

create effective repair solutions.

• Flexibility to work nontraditional

hours when required.

• Good knowledge of drafting,

dimensioning, tolerancing and

manufacturing processes.

SOFTWARE KNOWLEDGE

• Catia V5, Creo, ERP

WORK PROFILE TIMELINE

NOV 2022 – CURRENT .

Project + Maintenance Manager Shree Sai Samartha Industry/ Hi tech paper Surat, Gujarat, India

Project Management:

• Actively participated in the strategic planning of a Sub Project, contributing valuable insights and expertise.

• Prepared detailed floor plan layouts to optimize space utilization and workflow efficiency.

• Coordinated multiple engineering tasks within the project to ensure adherence to prescribed completion dates.

• Successfully managed various installation and erection activities for Paper Machine converting equipment, ensuring smooth execution and timely delivery.

Maintenance Management:

• Monitored the fabrication and erection of MS structural elements and MS/SS pipelines, ensuring quality and accuracy throughout the process.

• Managed electrical, civil, and instrumentation work, ensuring seamless integration and coordination among various disciplines to achieve project objectives.

Team Leadership:

• Oversaw the erection of Industrial compact boilers and their accessories, ensuring compliance with safety and quality standards.

• Demonstrated exceptional interpersonal skills and leadership abilities, effectively interfacing with personnel at all levels within the organization.

Budget Management:

• Collaborate with senior management to develop maintenance and project budgets, ensuring alignment with organizational goals.

• Prepare regular reports on-budget performance, variance analysis, and forecasting for management review.

Health and Safety:

• Ensure compliance with health and safety regulations and promote a culture of safety consciousness among team members.

• Conduct risk assessments for maintenance activities and implement measures to mitigate potential hazards.

• Develop and implement emergency response plans to address unforeseen maintenance or project-related incidents. EDUCATION

• 2008 – 2011 Bachelor in

Mechanical Engineering, From St

Vincent Pallotti collage of Eng.

Nagpur.

• 2005 -- 2008 l Diploma in

Mechanical engineering, From

Govt Polytechnic Sakoli, Dist

Bhandara

MAJOR PROJECT

• Work On Green field project. By

installation of Super Calendar

(3.8-meter deckle), Rewinder,

Sheet Cutter, 10 MT EOT Crane.

• Erection & Commissioning

Silicon coating machine deckle

1.6 meter with Thermic Fluid

Heater.

• Upgradation Of machine drive

System (Silent Drive).

• Installation Of Size Press.

• Installation of Air-Cooled water

Chiller Unit

• Installed Save all for Fibber

recovery.

• Upgrade stock preparation.

• Installed Pope reel.

• Installed reel & ream packing

machine

• Relocation & Assemble of Paper

Sheet Cutter.

• Study on Energy conservation

• Installation of Air knife coating

machine

• Installation 2 MT fire tube

industrial compact coal fire boiler

• Installation of Pressure vessel

(Steam & Air)

• Installation of heat exchanger.

• Installation 2.2 meter deckle

rewinder

• Installation 2.2 meter deckle

moisturizer .

• Installation 1.6 meter Sheet

cutter

LANGUAGES

• Marathi

• Hindi

• English

Vendor Management:

• Played a key role in both greenfield and brownfield projects, contributing to their successful execution and implementation.

• Monitor vendor performance and ensure adherence to contractual obligations and service level agreements.

Continuous Improvement:

• Identify opportunities for process improvement in project management and maintenance operations to enhance efficiency and effectiveness.

• Explore and implement innovative technologies or tools to streamline processes and improve overall performance.

• Solicit feedback from stakeholders and team members to identify areas for improvement and implement corrective actions as needed. DEC 2013 – OCT 2022 .

DEC 2013 – OCT 2022 Project Engineer (Erection & Commissioning) Pudumjee Paper Product Ltd Pune India

Site Management and Safety Compliance:

• Supervise site activities, ensuring adherence to safety protocols and efficient workflow.

• Coordinate with personnel and contractors to maintain site organization and cleanliness, prioritizing safety at all times. Cost Estimation and Management:

• Develop accurate cost estimates for engineering projects, considering materials, labor, and other expenses.

• Implement effective cost management strategies to control expenditures and maximize project value.

Project Cost Flow and Financial Oversight:

• Monitor the flow of project costs and track expenses against budget allocations.

• Identify deviations from planned costs and implement corrective measures to ensure financial objectives are met.

Project Track Record and Performance Evaluation:

• Maintain a comprehensive record of project milestones, achievements, and challenges.

• Utilize past project performance data to evaluate success, inform future decision-making, and continuously improve project outcomes. Personnel and Contractor Management:

• Assign tasks, monitor workload, and enforce safety protocols for personnel and contractors.

• Ensure efficient operations and promptly report equipment defects to management for resolution.

Interpersonal Leadership and Team Collaboration:

• Demonstrate strong interpersonal skills and exhibit leadership qualities across all organizational levels.

• Foster collaboration and productivity among team members to achieve project objectives.

Engineering Project Planning and Execution:

• Strategically plan material procurement and oversee projects from initiation to completion.

• Focus on safety enhancements, energy savings, and process improvements throughout project execution.

MAR 2012 – DEC 2013 .

Trainee + Shift In charges Pudumjee Paper Product Ltd Pune India

• Evaluate inspection reports for mechanical integrity and initiate corrective actions.

• Manage running plant maintenance, overseeing critical equipment checklists.

• Control spare parts inventory and issue work permits efficiently.



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