Prafulla Maske
Project Cum Maintenance Manager (Erection & Commissioning)
PROFESSIONAL SUMMARY
• Seasoned Project + Maintenance Manager with 12+ years of hands-on experience in engineering, specializing in project and maintenance management.
• Proven track record in developing and optimizing predictive and preventative maintenance programs, prioritizing repair and replacement tasks, and devising effective equipment maintenance strategies.
• Demonstrated leadership skills in driving management programs and achieving cost reductions.
• Trusted advisor, providing counsel and leadership in establishing and refining preventive maintenance programs, employee training initiatives, and efficiency improvement strategies.
• Committed to ensuring regulatory compliance and fostering a culture of excellence.
• Skilled in providing engineering counsel and leadership to support the development and optimization of preventive maintenance programs, manpower scheduling techniques, and regulatory compliance initiatives. CONTACT
**************@*****.***
ACHIEVEMENTS
• Work on 3 green field and 6
Bown field project
CORE COMPETENCIES
• Effective Leadership
• General repair
• Time management
• Problem-solving
• Equipment knowledge
• Interpersonal skills
• Administration
SKILL
• Excellent work ethic and time
management
• Strong critical thinking ability to
assess and diagnose issues and
create effective repair solutions.
• Flexibility to work nontraditional
hours when required.
• Good knowledge of drafting,
dimensioning, tolerancing and
manufacturing processes.
SOFTWARE KNOWLEDGE
• Catia V5, Creo, ERP
WORK PROFILE TIMELINE
NOV 2022 – CURRENT .
Project + Maintenance Manager Shree Sai Samartha Industry/ Hi tech paper Surat, Gujarat, India
Project Management:
• Actively participated in the strategic planning of a Sub Project, contributing valuable insights and expertise.
• Prepared detailed floor plan layouts to optimize space utilization and workflow efficiency.
• Coordinated multiple engineering tasks within the project to ensure adherence to prescribed completion dates.
• Successfully managed various installation and erection activities for Paper Machine converting equipment, ensuring smooth execution and timely delivery.
Maintenance Management:
• Monitored the fabrication and erection of MS structural elements and MS/SS pipelines, ensuring quality and accuracy throughout the process.
• Managed electrical, civil, and instrumentation work, ensuring seamless integration and coordination among various disciplines to achieve project objectives.
Team Leadership:
• Oversaw the erection of Industrial compact boilers and their accessories, ensuring compliance with safety and quality standards.
• Demonstrated exceptional interpersonal skills and leadership abilities, effectively interfacing with personnel at all levels within the organization.
Budget Management:
• Collaborate with senior management to develop maintenance and project budgets, ensuring alignment with organizational goals.
• Prepare regular reports on-budget performance, variance analysis, and forecasting for management review.
Health and Safety:
• Ensure compliance with health and safety regulations and promote a culture of safety consciousness among team members.
• Conduct risk assessments for maintenance activities and implement measures to mitigate potential hazards.
• Develop and implement emergency response plans to address unforeseen maintenance or project-related incidents. EDUCATION
• 2008 – 2011 Bachelor in
Mechanical Engineering, From St
Vincent Pallotti collage of Eng.
Nagpur.
• 2005 -- 2008 l Diploma in
Mechanical engineering, From
Govt Polytechnic Sakoli, Dist
Bhandara
MAJOR PROJECT
• Work On Green field project. By
installation of Super Calendar
(3.8-meter deckle), Rewinder,
Sheet Cutter, 10 MT EOT Crane.
• Erection & Commissioning
Silicon coating machine deckle
1.6 meter with Thermic Fluid
Heater.
• Upgradation Of machine drive
System (Silent Drive).
• Installation Of Size Press.
• Installation of Air-Cooled water
Chiller Unit
• Installed Save all for Fibber
recovery.
• Upgrade stock preparation.
• Installed Pope reel.
• Installed reel & ream packing
machine
• Relocation & Assemble of Paper
Sheet Cutter.
• Study on Energy conservation
• Installation of Air knife coating
machine
• Installation 2 MT fire tube
industrial compact coal fire boiler
• Installation of Pressure vessel
(Steam & Air)
• Installation of heat exchanger.
• Installation 2.2 meter deckle
rewinder
• Installation 2.2 meter deckle
moisturizer .
• Installation 1.6 meter Sheet
cutter
LANGUAGES
• Marathi
• Hindi
• English
Vendor Management:
• Played a key role in both greenfield and brownfield projects, contributing to their successful execution and implementation.
• Monitor vendor performance and ensure adherence to contractual obligations and service level agreements.
Continuous Improvement:
• Identify opportunities for process improvement in project management and maintenance operations to enhance efficiency and effectiveness.
• Explore and implement innovative technologies or tools to streamline processes and improve overall performance.
• Solicit feedback from stakeholders and team members to identify areas for improvement and implement corrective actions as needed. DEC 2013 – OCT 2022 .
DEC 2013 – OCT 2022 Project Engineer (Erection & Commissioning) Pudumjee Paper Product Ltd Pune India
Site Management and Safety Compliance:
• Supervise site activities, ensuring adherence to safety protocols and efficient workflow.
• Coordinate with personnel and contractors to maintain site organization and cleanliness, prioritizing safety at all times. Cost Estimation and Management:
• Develop accurate cost estimates for engineering projects, considering materials, labor, and other expenses.
• Implement effective cost management strategies to control expenditures and maximize project value.
Project Cost Flow and Financial Oversight:
• Monitor the flow of project costs and track expenses against budget allocations.
• Identify deviations from planned costs and implement corrective measures to ensure financial objectives are met.
Project Track Record and Performance Evaluation:
• Maintain a comprehensive record of project milestones, achievements, and challenges.
• Utilize past project performance data to evaluate success, inform future decision-making, and continuously improve project outcomes. Personnel and Contractor Management:
• Assign tasks, monitor workload, and enforce safety protocols for personnel and contractors.
• Ensure efficient operations and promptly report equipment defects to management for resolution.
Interpersonal Leadership and Team Collaboration:
• Demonstrate strong interpersonal skills and exhibit leadership qualities across all organizational levels.
• Foster collaboration and productivity among team members to achieve project objectives.
Engineering Project Planning and Execution:
• Strategically plan material procurement and oversee projects from initiation to completion.
• Focus on safety enhancements, energy savings, and process improvements throughout project execution.
MAR 2012 – DEC 2013 .
Trainee + Shift In charges Pudumjee Paper Product Ltd Pune India
• Evaluate inspection reports for mechanical integrity and initiate corrective actions.
• Manage running plant maintenance, overseeing critical equipment checklists.
• Control spare parts inventory and issue work permits efficiently.