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Project Management Quality Control

Location:
Warren, MI, 48088
Salary:
125k
Posted:
June 21, 2024

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Resume:

Sam Palmeri

***** *****, ******, ** *****

Home: N/A Mobile: 734-***-****

*********@*****.***

Core Strengths

Technical Management

Productivity Improvement

Project Management

Systems Trouble Shooting

GDT

CMM Correlations

Lean Processes

Preventative Maintenance

Root Cause Analysis

Process Improvement

Blueprint comprehension & Reading

Systems Creation & mgmt.

Cost Reduction

Vendor Partnership Programs

SPC Programming

Quality Control

History in QS/TS/IATF As Lead Certified Auditor W/Supplier Auditor Cert)

Enhanced LPA

Gap Analysis

RISK Mgmt

Six Sigma White Belt Certified, Enrolled on-line with Yellow Belt Training 3/2021.

Full Core Tool Certified

Technical Expertise

Microsoft Office (Word, Excel, PowerPoint, Access, Project) and AutoCAD

Professional Experience

Leggera Technology (8/22 to present)

10410 Holly Rd,

Holly, MI

New Launch of company

Processing a Magnesium Shelves for Rivian Amazon EV project

Launch of Quality Systems

Launch of Vendor Control and Monitoring

Launch of full line of PPAP through the entire vendor base thru to the customer

Implementations of systems on production floor

AAA Industries, Detroit MI (9/1/21 to 8/22)

Quality Manager

Key Accomplishment

Upon arriving, reviewed all procedures, work instructions & forms to assure compliance with the ISO/IATF Standards.

Rewrote the entire system to support proper conformance to such standards

Reviewed and remove the unnecessary documents that didn’t support the foundation of the company

Trained all personnel in the Awareness of ISO/IATF

Launched and supported PM on tooling

Launch GageTrak as the company had no Calibration system in place.

Gathered and engraved all company and personal gauges.

Launched SPC Express as they had no statistical data collected to support CSR

Launched Akupac, which is a PPAP program that supports all data collection of production parts supported by the Operators, which was never in place

Implemented the use of SmartSheet to support data organization of Procedure, W/I, Form

Implemented the 3-year audit plan that’s required for ISO/IATF

Launched Receiving Inspection from vendors

Implemented CQI-19 requirements for all supporting vendors

Took the company from 12 minors from their original audit to Zero

Warren Screw Products, Warren, MI (8/2017 – 1/2021)

Quality Manager

Key Accomplishments:

Brought my history of ISO/IATF to WSP and defended against suspension / Disqualifications as the Registrar had clearly made a mistake. IAOB supported WSP and granted our cert.

Reviewed LPA program, Implemented Enhanced LPA program and training. (Department & company KPI)

Follow 3 audits, successfully reduced Majors/Minors form 10, to 7 then to 4.

Reviewed poor PPAP process. Launched PPAP process into a computer-generated program (AkuPac) and over the 4 years went from completing 2 to 3 ppap’s a week to 6. (Department KPI).

Reviewed non-existent reval process and Implemented process and accomplished 300. (Department KPI).

Launched scanning project of 16 filing cabinet (paper copies of PPAP’s), completed in 1 year’s (Department KPI).

Reviewed Print control and launched into print and document Control within 1 year. (Department KPI).

Reviewed receiving of certifications (ALL), took them from Paper copies to full scanning process within weeks. (Department KPI).

Improved Calibration by reducing outside services for in-house capabilities, saving approx.. $5000 in 2 years.

Reviewed paper SPC charting, Implemented SPC Express and trained all within 1 year.

Reviewed Gage Control and lack of R&R or the understanding of such requirements. Implemented updates to systems, implemented on-line training 4 key office employees for better understand of actual requirements.

Rewrote in Quality Policy to comply to standard.

Re-write of Quality Manual & Procedures

Launched RISK and implemented 6m Risk change control.

Implemented Hour Inspection Data vs Attribute data.

Implemented Fast Responds Tracking for C/A

Implemented Internal Department KPI’s

Reason for leaving company: Personal reasons that forced me to leave. I was never to left WSP. Please reference Letter of Recommendations from Owner and VP of company to support.

Ecorse Machine – Precision Products Division, Wyandotte, MI (12/2016 – 8/2017)

Director of Quality

Key Accomplishments:

Reviewed departments understanding of Print control, enhanced and maintained various stages of manufacturing, with Print Control & Inspection Instruction details.

Launched 125 new jobs and reval. PPAP process (AkuPac) maintained no Customer concerns.

Improved Calibration by reducing outside services for in-house capabilities. Implemented training on gauge adjustments.

Coordinated cross training within Quality and implemented real time SPC & training with the use of SPC Express.

Reviewed the understanding of LPA’s within the company. Constructed process, procedure and implemented systems.

Reason for leaving company: Wife’s illness and had to moved.

Wyandotte Industries – Wyandotte, MI (Aerospace, Automotive, Non-Automotive (10/2015 – 12/2016)

Quality Manager

Key Accomplishments:

Reviewed poor PPAP process with limited understanding. Launched PPAP process into a computer-generated program (AkuPac).

Reviewed departments understanding of Print control, enhanced and maintained various stages of manufacturing, with Print Control & Inspection Instruction details.

Reviewed Calibration practices, improved Calibration by reducing outside services for in-house capabilities and saving $1500 in 1 year.

Reviewed current condition with SPC data, implemented and coordinated cross training within Quality and implemented real time SPC & training with the use of SPC Express.

Reason for leaving company: Opportunities to return to Ecorse was offered as I was already conducting Internal Audits for them.

Gonzales Group - Connor Engineering, Clinton Township, MI 12/2005 – 10/2015

Quality Manager

Key Accomplishments:

Achieved ISO/TS Certification

Rewrote QMS and Procedures, coordinated in-depth training, supported APQP, and Print Reviews

Implemented and maintained PPAP (AkuPac) process, Document Control, Tier one Supplier, GQTS (GM Supplier power), and Covisint manager

Reason for move: Gonzales Group, Company closed, out of business.

Gonzales Group, Litchfield, MI

Quality Manager

Key Accomplishments:

Reviewed TS Audits and systems for poor performance. Implemented detailed systems and conducted internal training to enhance systems.

Reviewed PPAP (AkuPac) process, launched 35 new jobs and maintained less zero customer concerns at launch and first GP-12 stages.

Reviewed Calibration practices, improved Calibration by reducing outside services for in-house capabilities and saving $5500 in 1 year.

Reason for move: Owner moved me to over locations within company. Still Quality Manager but to other divisions having major system issues.

CSM Manufacturing, Gonzales Group Farmington Hills, MI

Director of Quality

Key Accomplishments:

Training, Gauging, APQP

Vendor Development, C/A, C/I, SPC review and training

Ford QSA

Reason for move: Owner moved me to over locations within company. Still Quality Manager but to other divisions having major system issues.

S&A Products, Litchfield, MI Gonzales Group

Director of Quality

Key Accomplishments:

Managed cross-training within the quality department and improved calibration by reducing outside services for in-house abilities

New jobs and reval. PPAP, implantation of (AkuPac) process maintained no Customer concerns.

Reviewed Standardized work process. Implemented inspection instruction with photos and implemented BOS/QOS charting

Reviewed inspection processes. Implemented detailed 3 Pan Training for plant operators.

Reviewed current standings on MSDS & Safety. Implemented and managed Housekeeping and Safety Audits, LPA Audits, Print Control, and coordinated Plant meetings and Awareness.

Trained and certified as a lead internal auditor, S.P.C. and programs working with S.P.C., such as data mites, gage talkers, SPC express, blueprint reading, and GD&T

Reason for leaving company: Divorce moved back downriver

Ecorse Machine – Precision Products Division, Wyandotte, MI (8 years total) 02/2007 – 2/2013

Director of Quality

Key Accomplishments:

Reviewed departments understanding of Print control, enhanced and maintained various stages of manufacturing, with Print Control & Inspection Instruction details.

Launched 125 new jobs and reval. PPAP, implantation of (AkuPac) process maintained no Customer concerns.

Improved Calibration by reducing outside services for in-house capabilities. Implemented training on gauge adjustments.

Coordinated cross training within Quality and implemented real time SPC & training with the use of SPC Express.

Reviewed the understanding of LPA’s within the company. Constructed process, procedure and implemented systems.

Reason for leaving company: Opportunity to oversee multiple locations all owned by Gonzales Group.

Taylor Machine Products, Inc., Taylor, MI 08/2004 – 12/2005

Director of Quality

Key Accomplishments:

Redeveloped entire Quality department and upgraded system to reflect the current movement in Quality.

Created QMS & Procedures to TS-16949 standard and achieved TS-16949 certificate on 03/2005

Upgraded PPAP system to linked computer database and paperless system (Launch of AkuPac).

Launched DCX LPA’s system and tracking into Powerway (DCX)

Reason for leaving company: Company went out of business.

Tompkins Products Inc., Detroit, MI 02/2001 – 08/2004

Quality Manager

Key Accomplishments:

Worked wards TS certification, achieve certification on 1st round.

Reviewed PPAP process, which was paper retained. Enhanced PPAP process and migrated to computer controlled. and monitored all PPAP’s improved quality documentation requirements and implemented a paperless system during a move into a new building, and re-PPAP all 210 jobs.

Improved and trained in order to understand SPC and data evaluation

Developed tracking system and reduced in-house calibrations of tools and gages.

Reason for leaving company: Location of business.

Career Notes

Clover Tool (bought out by Lapeer Metal Stamping Co. Inc.), Mt. Clemons, MI 02/1989 – 02/2001

Quality Manager

Reason for leaving company: New opportunity.

Henze Stamping & Manufacturing, Madison Heights, MI 03/1988 – 02/1989

Layout / Floor Inspection

Reason for leaving company: New opportunity, CMM & QM position

Turn Matic Inc., Clinton Township, MI 10/1987 – 03/1988

Floor Inspection (CNC Machining)

Reason for leaving company: Not a good fit

Inland Tool & Manufacturing Prototype & Ass’y., Sterling Heights, MI (2 years total) 09/1985 – 10/1987

Layout / Lab Tech / CMM Operator

Troy Products, Sterling Heights, MI

S.P.C. Technician (division of Inland Tool)

Reason for leaving company: Company went out of business.

Certifications & Training

1). Aveta Business Institute Six Sigma White Belt Certified 2). 3L5W Training, Nexteer 2020

3/2021 2020

3). Plexus/AIAG/Exemplar IATF Lead 4). Core Tool Trained & Certified 2006 Auditor & Supplier Auditor Certified 2019

5). RABQSA TS-9000 Lead Auditor Training & Certificate 6). Chrysler LPA Advance 2005 7-D Training 2006 (updated classes) 2005

7). Chrysler LPA Advance 2005 7-D Training (updated classes). 8). Delphi Learning Center PR&R updates on 2005 Covisint 2003

9). QSA Interpretation & Training Class 10). CMM Training & CMM Programming

1996 1998

11). Draftsman / Detailer Certification (M.C.I). 1982 12). G D & T Training 1981



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