Design Engineer Mechanical

Dorin Donald Morgos

SUMMARY

CATIA, CREO, NX & AutoCad design skills from developing various products including automotive seats, aerospace air stairs, galleys and lavoratories

Experience in leading the design of new-model automotive parts for various OEMs and products for Airbus and Gulfstream.

GD&T, Tolerance Stack-ups and DFMEA skills

Programming skills in Autolisp (AutoCAD)

Electro Mechanical design skills in seating wiring harnesses, ECU design, busbar & submersible fuseboxes for electric velicles

Skills in SAP, Excel, MS Suite, Team Center & 3dx.

EDUCATION

Bachelor of Applied Science in Mechanical Engineering Technology September 1998

Lawrence Technological University Southfield, MI

Bosca School of Layout and Design

Advanced surfacing, section cutting and sheet metal techniques St. Clair Shores, MI June 1987

Batavia School of Design

Course included GD&T, Statistical tolerance stack-ups & various design work June 1986

EMPLOYMENT EXPERIENCE

Lead Seat Design Engineer

Tesca USA Rochester Hills, MI Apr. 2022-Present

Developed complete automotive seating, including frame, plastics, foam & trim utilyzing CATIA & CREO software

Designed wiring harness & routing, including ECU’s and switches

Fine-tuned assembly process & sub assembly work cellls

Increased overall timing using kinematics, GD&T, DFMEA’s and Tolerance Stack-ups

Electro-Mechanical Design Engineer

AutoKabel Farmington Hills, MI Apr. 2020-Mar. 2022

Designed high voltage cable assemblies connecting battery packs

Developed & tested a submersible fuse box assembly for a Honda electric vehicle

Designed bus bars & wire harnesses for electric vehicles

Mentored recent college graduates in CAD (Catia) & design related activities

Seating Design Engineer

Faurecia Seating division Auburn Hills, MI Jun. 2013-Apr. 2020

Led an offshore team in India to successfully complete a seat design for the FCA Jeep Grand Wagoneer

Designed complete seat including JIT assembly using CATIA CAD software

Spearheaded various successful problem solving and team building groups

Worked directly with the trim group to reduce material waste and improve yield

In charge of direct design feasibility communication with customers and suppliers

Aerospace Contract Design Engineer

Various locations: Airbus, Gulfstream, AAR cargo AL, GA., N.C. Jul. 2004-Jun. 2013

Instrumental at Airbus in reducing cost utilizing CAD to redesign galley & lavatory components on the Airbus A350

Designed the Gulfstream folding airstairs for the G600 model with kinematics in CATIA

Worked in conjunction with the advanced composites team on numerous interior components

Developed a parametric design for pallet locking device for aircraft cargo system

Design Leader

Dura Automotive Rochester Hills, MI Sept. 2001-Jul. 2004

Utilized NX software to design interior door components such as window regulators & hinges

In charge of customer relations for engineering & design issues

Let a multifunction group to cut costs on complete line of spare tire carriers

Contract Design Engineer

MSX International Ford group Dearborn, MI Sept. 1999-Sept. 2001

Designed various exterior body panels in the body closures group

Stationed in Brazil for 9 months to lead & mentor Brazilians in automotive design techniques & Catia V5

Acted as direct liaison between clay studio & product design

Senior Designer

Excel Automotive Southfield, MI Sept. 1996-Sept. 1999

Designed various seating hardware such as seat tracks & recliners

Collaborated with other team members to deploy the use of SDRC Cad software company-wide

Spearheaded mentorship program for future designers and led a night shift

Seating Mechanisms Designer

Fisher Dynamics St. Clair Shores, MI Jun. 1994-Sept. 1996

Designed seat mechanisms utilizing PRO Engineer (CREO) software.

Junior Design Engineer

ITT Automotive Interior Systems Auburn Hills, MI Feb. 1989-Jun. 1994

Developed automotive interior components: center consoles, armrests, headrests, etc.

Was one of first designers to use Applicon CAD software for modeling & assemblies

Cad Designer

Draw-Tite Inc Canton, MI Sept. 1986-Feb. 1989

Designed passenger vehicle towing systems using AutoCad

Programmed various parametric models in AutoLisp for AutoCad designs

Chassis Detailer

AM General Livonia, MI Feb. 1986-Sept. 1986

Developed components for government light utility vehicle (Humvee)

Instrumental in organizing and tracking full chassis BOM and manual drawings

EXTRACURRICULARS / PROJECTS

Literacy proficiency

Fluent in Hungarian & Romanian

Working knowledge of Spanish & Portuguese

CNC Woodworking

Built operating CNC 3 axis router for hobby use

CONTACT INFORMATION

Address: 6605 Alden Dr., West Bloomfield, MI 48324

Email: *******@*****.***

Phone: 248-***-****

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