Mechanical Engineer Field

CURRICULUM VITAE

OMESH KUMAR SAHU

Role: Mechanical, Rotary-Static, Maintenance, Pre-Operation & Verification Commissioning, Field Engineer, Piping & Pipeline engineer, Inspection Engineer

Mail id: *********@*****.**.**

Skype id: Omesh_sah

Mobile No. +91-963******* (India)

SUMMARY

A competent technical professional with more than 19 years of experience in Pre-Operation & Verification Commissioning, Maintenance, Rotary-Static parts, Fabrication, Power plant, Smelter Plant, Process Piping, Petrochemical Refineries, Oil & Gas Plants, O&G Terminals Construction, well pads/heads, O&G and Cross-Country pipeline, pressure vessels, Heat Exchangers, Reactors Storage tanks, Preparation of Test Packages and punching. Start-up and shut down of different Refinery units, Petrochemical and gas plants Experienced (CDU / KHU / NHTU / ARDS / HOC / SGU / Hydrogen / Sulphur / SWS / ARU / Flares / Utilities, Sulphur Granulation / Tank Farm / Marine). Experienced in inspection, Pressure test witnessing, checking the Completion of Systems and handover the final documentation Certification to the Client. Have worked in Oman, UAE, Kuwait, Saudi and India.

QUALIFICATION

Bachelor of Mechanical Engineering

Diploma in Operation Management

TRAININGS/CERTIFICATIONS

General HAZCOM - Method of Statements & Job Safety Analysis.

H2S Breathing Apparatus, Safety Specifications & Pre-level Commissioning.

Permit to Work (PTW), Log Out Tag Out (LOTO), Confined Space.

Heat Stress, HSE Induction, House Keeping, Elementary First Aid

Work at Height, Fall Protection, And Mobile Equipment’s.

Fire Fighting, Handling Fire Extinguisher.

Auto Cad, Cad Academy (Autodesk)

Lead Auditor ISO 9001:2008

Certified Welding Inspector CSWIP 3.1, TWI

ASNT Level II

COMPUTER SKILLS

Naviswork, Plant PcS, Petro PcS, FMCS, Sap, CMMS

Microsoft Word, Excel, Power Point

MS-Project.

WORK EXPERIENCE

1.Employer: Petrofac International

Designation: Sr. Mechanical Engineer

Duration: May 2022 to Feb 2024.

Client: OQ8 Duqam Refinery and Petrochemical Industries Oman (Utilities & Tank Farm).

2.Employer: Brunel Energy (McDermott CB&I)

Designation: Sr. Mechanical Engineer

Duration: Sep 2018 to Apr 2022.

Client: KNPC Clean Fuel Project (CFP) KNPC, Kuwait

3.Employer: TUVSUD

Designation: As Mechanical Engineer (Fabrication, Erection, Inspection, PIPING, PIPELINE, STRUCTURE, TANK, PRESSURE-VESSEL)

Duration: June 2017 to Sep 2018.

Client: VARIOUS VENDER ACTIVITE & PROJECT (IOCL, HPCL, EIL, Reliance RIL, ESSAR, BHEL, NTPC, JSW, ADANI ETC.)

4. Employer: Hyundai Heavy Industries Co Ltd

Designation: Sr. Mechanical Engineer (Commissioning Fabrication, Erection, Inspection)

Duration: November 2015 to May 2017

Client: SAUDI ELECTRICITY COMPANY – SSPP POWER PLAN

Project: 2882 MW Oil Fired Thermal Power Plant 4*720.5MW, STG ALSTOM Boiler 2214*4 MITSUBISHI, HP-250 Bar, RH-47Bar Super critical Boiler, Pipeline and Oil storage Tank.

5. Employer: Tecnimont & Samsung JV

Designation: Mechanical Engineer

Duration: April 2012 to September 2015

Client: BOROUGE (ADNOC GROUP)

Project: Borouge Plant III Expansion – Ruwais UAE

6. Employer: Moody International Pvt Ltd

Designation: Piping & Pipeline Engineer

Duration: September 2010 to March 2012

Client: GAIL India

Project: Dahej-Vijaipur up gradation Pipeline project 48” Dia. Dahej-Vijaipur DVPL-II

7. Employer: SPIE Oil & Gas

Designation: Piping, Mechanical Engineer

Duration: May 2010 to August 2010

Client: Emirates Aluminum

Contractor: SNC LAVALIN &Worley Parsons Joint Venture

Project: Aluminum Refinery Expansion

8. Employer: Cairn Energy (Oil & Gas)

Designation: Mechanical Engineer

Duration: July 2008 to Apr 2010

Project: Mangla Processing Terminal, Well Pad - Cairn

9. Employer: Sunil Hi Tech Pvt Ltd

Designation: Engineer (operation, Maintenance)

Duration: August 2004 to May 2008

Client: Bharat Aluminum Company Ltd - BALCO

Project: Alumina Refinery, 4x135 MW (Sepco Boiler group) & Smelter at BALCO.

Responsibilities

Ensure the Engineering activities are carried out within the established Time schedule and the budget of man hours allocated.

Proficiency in blueprint reading, pipe layout, subcontractors scheduling, material procurement, safety policies implementation, and lockout tag out (LOTO) procedures.

Ensure full compliance to company Fire & safety & Environment procedures/standards in all executed work-tasks and actively contributes to sections HSE.

Identify potential HSSE risks (related to commissioning) and take appropriate steps to mitigate it. Look at initiatives to improve the work within pre-commissioning and commissioning.

Handle Job Safety Analysis to ensure completeness of resources, including information, tools and material needed by staff to complete assigned tasks safely.

Site duties, Toolbox talks, Safety Meeting and Update of daily report, Hot & Cold work permit system and update knowledge of Mechanical System.

Ensure and track systems progress, readiness, completion, and handovers, including CMS ITR input and the required System Dossiers.

Compile lists of system exception items to be completed by specific dates, and to monitor and record completion of such exception items.

Familiar with Mechanical Works process and the relevant Pre-Commissioning and hand over activities.

Monitor the HSE performance of all commissioning Contractors in the area (against the Departmental, Project or Contract HSE Plan) and to ensure that all work sites under his control are operating in a safe manner.

Review marked-up as built drawings (PEFS) of the completed construction before commissioning and handover to Operations.. Manage Vendors field or specialist commissioning engineers.

Fully conversant with completion Pre Commissioning requirements and Pre Commissioning Check sheets with Mechanical Completion and Pre Commissioning using a System/Sub System regime Experienced in using CMS (Completion Management System).

Experience in operations, maintenance, and projects’ pre-commissioning, commissioning, start up and Hand-over activities.

Responsible for smooth operation of the plants and meeting production targets in compliance with quality and safety procedures.

Perform various activities related to pre-commissioning, commissioning, and start-up of process systems such as Loop preparation, draining, chemical cleaning (Decontamination), leak testing, steam blowing, package unit start-up and operation, inerting, purging, plant start-up operation & stabilization with safety aspect.

Preparation of punch list and coordinate with construction department for completion of project, maintenance, instrument, laboratory, and safety departments.

Conducting Pre-Operation & Verification test of mechanical activities Packages Ensures that all commissioning activities are completed in a safe, efficient, and cost-effective manner Provides day to day support to Commissioning activities and lease client proper documentation to facilitate work and up-date records.

Responsible & Coordinating for the coordination work of all mechanical, piping, various equipment pre-commissioning and commissioning activities as per approved drawing, testing MS & standard.

Prepare all testing dossiers along with proper document to safely execute the work (Drawings, procedures, etc.)

Clearance of the commissioning and construction punch list, analyzing of the commissioning Procedures and Instruction Updating Process Engineering Flow Scheme (PEFS) and Utility Engineering Flow Scheme (UEFS).

Co-ordination carried out RFC, RFSU walk down, preparing punch and clear the punch as pre-Commissioning recommendations Identifying of all required participant commissioning.

Preparation & carried out the Mechanical run for various rotating equipment, nitrogen/helium leak test loops, flushing, alkali boil out, nitrogen, purging.

Preservation and maintenance of rotating equipment after equipment commissioning and start-up performing various activities related to rotating equipment like lube oil flushing, alignment, lubrication, vibration checks, start-up etc.

Monitor and maintain rotating equipment in healthy condition (vibration, lubrication level, mechanical seal, gland packing, bearings, etc.).

Monitor & execute and witness ongoing pre-commissioning and commissioning tasks of upstream,

Midstream and Downstream.

As part of the integrated multi discipline commissioning team be responsible for, and safely undertake, discipline aspects of commissioning and start up tasks under operations Direction.

Responsible for pre-commissioning and commissioning activities for the utility’s systems flange Management & Clean Spool Policy mechanical activities Packages.

Mechanical Running Test runs rotating equipment’s, checking, and monitoring the various parameters Factory Acceptance Tests (FATS) and Site Integration Tests (SITs) execute mechanical commissioning activities and guide technicians during work execution.

Prepare rotating equipment for first start-up and ensure readiness for operation (removal of shipping locks, lubricating oil, alignment, packing installation, greasing, strainers installation, etc.).

Execute trouble shooting and preventive maintenance of refinery’s pumps repair mechanical seal, change damaged bearing, change labyrinth, and check lubrication system of pump, perform root cause analysis for pump failure, check coupling alignment.

Execute topping and troubleshooting of refinery’s compressors check cylinders temperature, check lubricator, attend Major repair in reciprocating compressor; change rider ring, piston ring, piston packing O-rings, check cross head bearing, repair suction and discharge valves.

Familiar with Prepare TBT, and risk assessment, prepare work permits which differs due to job applied, take corrective action for near miss actions in my jobs or other jobs, and evaluate workers safety knowledge and implementation).

Contribute to the department paperwork routine such as daily progress, daily reports, monthly reports, work orders and spare parts material list from CMMS program (PEMAC).

View equipment manual to determine the best and vendor maintenance procedure and recommendations, and review equipment drawing, spare parts list and manufacturer.

Handling various activities such as mechanical interlock, pipeline pigging activities, spring support hot & cold setting, overhead crane functional and load testing, etc.

Perform Alignment for rotating equipment’s using Graph alignment, Rim, and Face& Reverse Indicator Method as Applicable.

Performing various activities related to static equipment like proper installation of internals inside the vessels as per drawing & specifications.

Coordinate master data, drawings, spare parts lists, interchangeability lists, maintenance plans, and email are available in SAP as well as, appropriated for inspection and maintenance purposes.

Ensures the maintenance and inspection plans on Rotating equipment are updated and aligned with the maintenance and inspection bests practices.

Verifies and ensures on daily basis, the resource needs according to the inspection and maintenance plans.

Coordinate the procurement processes via SAP (coordinating with PCI, TSD, and Maintenance), for all the equipment, spare parts, and consumables necessary for inspection and maintenance purposes. Follows up the procurement process until completion and updates SAP with all the relevant information.

Conduct toolbox meetings to establish the scope of work, HSE requirement & permit to work (E-PTW)

Executes under the direct supervisor of Manager Maintenance Area, the activities related with maintenance function in the designated area.

Prepares reports and feedback on equipment performance to monitor the optimum capabilities of the plant Initiates pro-active maintenance tasks for maximizing equipment performance.

Conduct Root Cause Analysis (RCA) in coordination with inspection, for repeated failures or rework and files a failure report.

Follows up on material requisitions with respective functions for Rotating equipment maintenance.

Investigate causes of defective operation of systems and equipment including interfaces to other systems and suggest modifications to equipment or operational conditions Monitor daily plant activities in shift, Plant start-ups, and shutdown.

Ensure commissioning area is controlled, all energized systems clearly marked and barricaded off. Access control in place, SIMOPS carefully assessed and controlled.

Hazards identification and job safety analysis for various operational and maintenance activities. Preparation of risk assessment sheet. Identification of occupational hazards. Near miss reporting.

Issue of work permit, approval of work order in SAP. Review laboratory test results to ensure that products meet specifications and arrange for adjustments to be carried out to maintain quality standards. Reviews and monitors the operating data relating to the production and operation of various operating equipment.

Physical verification of installed piping in respect of isometric and P & ID, Pipe supports, valves and LHS etc.

Operate as part of a team of engineers in carrying out Pre-commissioning/Commissioning and Start-Up activities and provide the necessary technical information for Pre-commissioning /Commissioning/Start-Up within the budgeted man-hour and project schedules.

Identify requirements and scope of work, review specifications, drawings and other documents of the project and establish applicability to the scope of work.

Attend daily meetings with Commissioning coordinator and team leaders to update the progress and receive daily reports.

Perform Job Safety Analysis (JSA) and toll box talk to executing the activities lead team of supervisors and technicians to execute the work.

Checking the construction of piping equipment according to the process flow diagram, instrumentation diagram clearance & mechanical clearance.

Preparation of hydro test packaging, water flushing, air blowing, and nitrogen purging. Checking of vessel, column internal inspection Column, valve, tray plates erecting level, water height down comer clearance, valve free moment & toper fighting of tray decks.

Inspection equipment in association with inspection personnel caring out flushing, blowing, drying, nitrogen purging steam blowing & chemical cleaning of various pipelines.

Walk down systems with P&IDs PEFS and ISOs to verify and make punch list of unresolved items.

Caring out trails runs of all the rotary equipment. Inspecting all the utility and their safe commissioning. Caring out leak test with liquid nitrogen of various sections.

Preparation of Fabrication, Erection, pressure parts & Isometric drawing pressure parts of boiler like header, panels, coils, Tubes & down comer pipes. Material inspection at site and construction material center align with drawing plans of different fabrication piping structure etc.

Studying of drawing, plans of different fabrication structure to be made or repaired as per requirements. Preparation of punch list & inspection reports.

Verify the materials delivered at site are as per Project approvals by Material Verification Procedure Maintained daily activity records, as well as welding progress NDT Clearance & Coating etc.

Documented compilation and verification of completed job in respect of approved drawing and ITP for NDT clearance review & Witness of NDT method like RT, UT, PT and MT WPS & welder Qualification and applicable ranges of welder performance.

Job Includes Inspection of Trenching, Stringing, Laying, HDD, Cased crossing, welding, Joint Coating Inspection of progress Report like Dew Point, Dry Bulb Temperature, Wet Bulb Temperature, Humidity etc.

Verifies the same to prevent reoccurrence lowering inspection and witnessing holiday test during lowering. Lowering Inspection and witness holiday test during lowering, Witness Adhesive peel strength test Hydro testing of U/G, A/G piping using Dead weight tester, Chart recorder, water filling, thermal stabilization air volume calculation etc.

Testing of materials at off- site independent laboratory as per project specifications and international standards.

Implemented hydrostatic tests on systems to ensure they will function under the designed pressure and temperatures. Fabrication & erection of the Oil & Gas Sector, Piping, tank (storage, Export), Boiler pressure Parts and Non-pressure parts, steel structure like columns, Ducts, ceiling girders W Beam R&B Beam Bracing Gritting Railing Etc., firefighting, sprinkle system, clean agent system.

Maintenance of Boiler & Turbine water wall, Economizer, Preheater, APH, ID-FD-PA Fan, conveyor Scrapper, Bowl Mill & all Boiler and Turbine Auxiliaries, Overhauling and maintenance work like high High-pressure parts tube, valves, Bearing Clearances, etc.

Handled the care of repair joints & sought acceptance from Clients for Boarder cases joints Verifies the same to prevent reoccurrence Lowering inspection and witnessing holiday test during lowering.

Installation, Inspection & Maintenance of Rotating Equipment’s such as Turbine, compressor, pumps fans blowers etc.

Personal Information

Name : OMESH KUMAR SAHU

Father’s Name : Mr. B R SAHU

Date of birth : 16/10/1981

Marital Status : Married

Language know : Hindi, English, Marathi

Driving License : United Arab Emirates (UAE), Oman

Contact this candidate