Operational Excellence Six Sigma

Professional Summary:

Solutions-driven and analytical professionally equipped with over 20 years of management success within technology as well as international team leadership.

Business organization Professional With a global outlook and deep knowledge of technology integration, I have supported manufacturing operations using Six Sigma practices and methods for continuous improvements. This has been instrumental in driving the organization's system design and integration up to including AI adaptive controls through each operation to operational excellence.

As a hands-on, energetic, and attentive leader, I have consistently motivated teams to achieve operational excellence. My deep knowledge of Automation/data technology and Six Sigma Green Belt certification has been instrumental in driving continuous improvement and instilling confidence in my abilities to deliver results.

My progressive expertise and keen business savvy have consistently exceeded expectations. I am deeply committed to eliciting the highest levels of quality and competence across manufacturing departments and ensuring that every aspect of the manufacturing process meets the highest professional standards. As a seasoned trainer and team builder, I consistently deliver world-class results, reassuring the audience of my dedication to excellence.

Skills, Abilities & Achievements:

My core competencies and strengths include Budget planning, Standards & Compliance, DoD & Project Conformance, Software/Hardware, Organization Development & Integration, Team Building, Product Lifecycle Management, Quality Control, Systems Design Optimization, Supplier Management, Purchasing, Server availability, Safety, DataBase architecture, Design Process optimization, Systems Architecture, Enterprise integration MES and ERP systems Implementation, Cloud Central and distributed architecture, Mobil and web support architecture, Automation serving many industries, Machine learning AI and integration for adaptive control, AI/ML for ten years adaptive control robotics technology.

Career Snapshots:

Faster systems delivery:

Design Architecture Systems approach based on experience to implement technologies for robust operation 7/24 hardware and software seamless integration to customer requirements -enterprise to process manipulation—to achieve zero set mean points using DOE statistical analysis.

Cheaper by reduction of significant drivers of expenses:

A 20% reduction in maintenance costs is typical through the modularity of design (FRU) for common platforms.

Centralized help desk and customer Neuronic network troubleshooting and self-help programs using Boolean If, then Python to Excel.

10% Reduction in operator and maintenance time by software helper-operator triage systems. Better quality products ~2% final performance and reliability improvement that is Statistical-based control at the equipment and Factory level for operational controls by implementing Supply chain certification, testing, and delivery integrated sensitization for standard failure modes. Detailed project plans and budgets to meet stakeholder objectives with clear and concise communications. Developed key milestones and methodologies based on statistics not historical and for a multiple of ERP and MES systems ISO 1001 with TS 16949, which drove teams at a functional unit level ISO.

Professional Experience:

Alternate Energy Shop

Mar 208– Present with company full-time positions based on Merit and contribution interspersed with full-time assignments at sponsoring company.

Consultant Chief Technology Engineer Integration

Currently consultant Alternate Energy Shop COO and primary principle

Purpose and Scope: Installation from Greenfield to fully functional and tested automation systems Hardware and software with custom integration Solar power generation On and Off Grid systems as a 360 o project responsibility.

Organizational Impact for other assignments Contributions:

Drive cross-functional software development with teams in the USA, India, Canada, and China to specify, design,

Software and Systems architecture consulting for factory integration in Vietnam, China, and the USA.

Integration into fully automated manufacturing installations exceeding customer expectations.

Process and customer support for technology integration and optimization for the Swisslog product portfolio.

Experience with several customers Throughout the USA with Solar and Storage systems with the four main types of online storage Lead -Acid, Lithium, Flow batteries, and nickel-cadmium for commercial applications and residential to [provide enhanced power storage. Types of systems hardware design for solar/wind and hydropower production are used in commercial and residential applications for a project as the COO for the USA Chips Act in SE Asia.

Westerwood International November 2023-April 2024

TSMC assignee as Quality Engineer

Responsibilities:

I lead machine equipment hook-up quality assurance for quality control engineering and legal documentation assurance.

Design and quality control for documentation, database schema, and equipment inspection to P and ID, as well as state, federal, and commercial standards for hook-up and testing equipment installation. Customer level 2 qualified for Service chemical, electrical, interconnection, plastic piping, SUS welding, and gas transmissions, with all facilities hooked up per P and ID and safety matrix in compliance with state and local. Established Database and documentation control using Master control in the ERP SAP system design and implementation for Compliance to B21, E31, Semi standards ASME 71, 14001.ISO 19001 – 2015 QMS /TS 16949

Quality engineer contractor for semiconductor Equipment installation in the metro area of Phoenix, covering new Equipment installation and data management, 7 x 24 coverage technical installation, and documentation quality.

Reference Michael Schilling-480-***-****

Vietnam design, Specify advanced equipment for 300mm January 2023 –November 2023

Chips Act SEMI roadmap, build, and install computer integrated datamation processing systems for advanced device and solar technology. Hardware, controls, and software control mechanical design for manufacturing Per ISO 9001 TS19649.

Adding value using AI concepts and additional functional capabilities with Python enhances the VBA and C# for queries MS SQL 2008 and crystal reports to the database SCHEMA offering in functionality. To existing systems to resolve legacy customer issues and JAVA scripts for web-based data and reporting to ERP. Providing leadership in SSO and JavaScript, oracle content project management established with WEB interfaces and customer-secure portals. 14001, QS 9000, TS 16946.

Detailed Specifications development based on internal user interviews and specification for development in C#, Java, and VBA with PLC and SCADA interface to equipment and robotic and Co-bot systems to MES and ERP interfaces,

Integration, enabling fully automated manufacturing installations exceeding customer expectations with SPEC controls based on Used and Western electric rules for reports and customer C of c requirements.

Reference Richard Dunham 408-***-****

Swisslog systems and AutoStore automation January 2023 – Nov 2023

Lead Engineer

Responsibilities:

Mechanical robotics Commissioning and installation for automation Warehousing engineer and site management.

Mechanical electrical chemical Project management and quality documentation system development and installation.

Advanced Silicon Technology, Shanghai/Chongqing China Jan 2019 – December 2022

Systems Engineer

Responsibilities:

Systems engineering for ERP SAP ERP Hana 4 and SiView MES manufacturing integration with the system to meet the ISO 9001 and TS 16949 quality mandates.

Drive cross-functional software development with teams in the USA, India, Canada, and China to specify, design,

build, and install computer-integrated data processing systems for advanced device and solar technology. Hardware, controls, and software IBM SIView and software equipment architect control mechanical design for manufacturing as a project manager and leader for Software and Systems architecture consulting for MES factory MES programming for quality integration in China.

Detailed Specifications development based on internal user interviews and specification for development in C#, Java, and VBA with PLC and SCADA interface to equipment and robotic and Co-bot systems to MES and ERP interfaces,

Integration with SAP ERP with testers for several equipment interfaces such as Citrix GW ASSOCIATES and

Integration, enabling fully automated manufacturing installations exceeding customer expectations with Statistical real-time controls based on all equipment digital or analogy SIEMENS PLC and SCADA controls and Western electric rules for reports and customer C of c requirements.

Reports and real-time alerts implementing and coding with Cimetrix Sapience using Cubia and AI-driven tools for specification error handling with customer-driven rules and correction SPC quality rule launches and controls.

Kroger Inc. Ohio March 2016 – Jan 2019

Automation engineer

Warehousing and Grocery case Management for Southwest delivery assurance

Responsibilities:

Support for retail store Automated storage and retrieval system warehousing hardware and software support for PLC and SCADA manufacturing Operations with Siemens PLC at the Corporate level for multiple locations Automation tasks and new development.

ASRS high bay case picks, conveyor systems, and special European Witron and Knapp systems support Kroger operations.

Innovations for the freezer and ambient picking operations as well as puta way with conveyor and automated delivery vehicles This included AGVs and lift tables with turn control capabilities.

In addition, the design and implementation of Adaptive controls for CO-bots in manufacturing process design and development integrated operation for safety and to aid Humans in operations.

Certified with Knapp and Witron for PLC Siemens 8 integration and system integration with Siemens PLCs

Adams Thermal Systems, South Dakota July 2013 – March 2016

Quality Director

Automotive on and off-road ISO 9001

Responsibilities:

Quality Director for automotive to guide the organization through ISO and TS 16949 requirements by developing a sustaining infrastructure. Software development support and Implementation of Vision systems for product assurance support using VBA and Python

Implementing Robotics for metrology and inline quality systems rules-based systems statistical CPK PPK methodology with real-time Vision 2d and 3D for inspection of assembled parts and manufacturing processes.

Sevenstar Electronics, Inc., Beijing, China Minnetonka, MN Jan 2009 – Jan 2013

Senior Systems Manufacturing Engineer

SEMI - Semiconductor Equipment Product Line

Capital equipment design and remote manufacturing for semiconductor segment Capital equipment thermal, single wafer wet processing, etch and deposition systems for solar PV, and LED for semiconductor market consumption, primarily in China.

Purpose and Scope: Product manufacturing engineering as system hardware and software development engineer for advanced technology systems.

Responsibilities:

Hardware and software, including PLC and SCADA systems per SEMI standards for data collection and statistical analysis real-time developed by Company rules parallel to Western Electric at each

Sumitomo Sitix Sumco, OH NM OR CA Japan Page 4Ronald Paul Mueller

AZ Jane 1996 – Aug 2008

Computer Integration Director – Semi-Manufacturing Corporate

A $280M international manufacturer of semiconductor materials and solar crystal products, Advanced Semiconductor is the total leader as director of automation and integration for seven locations in the USA, Canada, Europe, and Asia.

Purpose and Scope: Manufacturing Support services for equipment, facilities, engineering, and maintenance services for multiple plants. Manufacturing support for capital equipment maintenance, upgrades, service, and engineering for 7 locations. Manufacturing of in-house built and maintained equipment from design to implementation. Retrofit, design, and implementation for obsolete equipment used in manufacturing. IT USA director for MES and ERP implementations for ten years using Test and agile methodology. Camline MES and SAP ERP with support integration Master control and several propriety Software peripherals for all equipment, including PLC and SCADA systems, as appropriate.

Responsibilities:

AGV, OHT, and CTV automation systems with robotic loaders to SEMI conductor process equipment using the SEMI standard and communication development for communications and IT architecture standardization that implemented a copy exactly internationally.

I led the plant manufacturing group in revising and implementing a plant consolidation project. On a two-year schedule, 1400 pieces were to be moved, upgraded, and re-qualified.

Develop project plans and budgets to meet the stakeholder objectives. Established core team members from disciplines and requirements. Key milestone development

.Unix/Linux/Microsoft/ SQL/Oracle/ Virtualization of Enterprise to Desktop to tablet mobile operation maintenance for seven by 24 operations and integration with SAP and JD Edwards.

PLC Mitsubishi, Siemens, TI, slick 500, Allen Bradly.

Hewlett-Packard (HP), Corvallis, OR May 1993 – July 1996

Senior Engineer FASTFab Architect

World's largest technology company. The Inkjet Business unit is the most profitable in Hewlett-Packard.

Purpose and Scope: The automation engineer will Direct SEMI and SEMATECH physical interfaces and the Traceability Committee in developing the 300mm wafer process.

Responsibilities:

Automated assembly line from piece parts in the plant for circuit boards, encasements for Inkjet cartridges automation, and design for electronic printers' systems development and integration.

Conveyor and robotics for workstation automation.

Manufacturing automation systems design for equipment interfaces for 300mm and beyond.

Hardware and software deployment for automated manufacturing in new operations.

Global standards representative for hardware and software representative and key company interface to SEMATECH.

Hardware Architecture, UNIX / Windows / Linux and Microsoft development and support for manufacturing.

IBM Armonk June 1969 – July 1992

Senior Engineer Technician to Sr engineering Manager to IBM Corporate resource assignee

Semiconductor technology company. All products Continuous improvement reporting dotted line resources for WW manufacturing equipment development and factory integrations

Responsibilities:

Programmer for QTAT and Office automation (pre-stock exchange information)

Automated assembly line from piece parts in the plant for circuit boards, encasements for Inkjet cartridges automation, and design for electronic printers' systems development and integration.

Conveyor and robotics for workstation automation.

Manufacturing automation systems design for equipment interfaces for 300mm and beyond.

Hardware and software deployment for automated manufacturing in new operations.

DOD IRAD development with Government contract management and technical leadership culminating in the ASIC Corporate award for technology.

Global standards representative for hardware and software representative and key company interface to SEMATECH.

Hardware Architecture UNIX / Windows / Linux and Microsoft development and support for manufacturing.

Education:

MBA – Automation Technology and Datamation Integration from Alameda University School of Business in 2007

Bachelor of Science – Mechanical Engineering from Ashwood University in 1972

IBM Masters Certification – Manufacturing Engineering Datamation from Manufacturing Technology Institute SUNY New Paltz in 1982

Additional courses, seminars, and workshops include Over 200 management seminars and executive training since 1982 with IBM, HP, and Sumco USA.

Certificates & Licenses:

Master's Certification – Robotics & Automation Six Sigma Green Belt SEMI Standards Co-Chair Institute of Environmental Science Chairman Hazwhoper OSHA and EPA certifications Facilities Engineer Clean room design and operation certifications Incident Commander Certification ISO 9000 Auditor & Compliance Officer Environmental Protection Agency (EPA) Auditor Process Safety Management Certification OSHA 510 and Pace Agile certifications 511 Project management and PMP certifications Hardware Software and mechanical analysis company sponsor Level 2 certifications working knowledge of industry and Quality system management. Proficient in the requirements of INDUSTRY AND SEMICONDUCTOR STANDARDS Semi portfolio/NFPA 70/ASME 30.1Ergonomics in manufacturing safety standards S2 and S8 and welding / CSA W178.2 I ASQ and UDEMY ISO 9001 2018 Quality certification I conversant in NFPA 70 for audit and compliance. TSMC certification in Equipment 360 for chemical mechanical electrical and communication protocols,

Affiliations:

Automations affiliations: Murata and Daifuku, PRI, Brooks automation, Universal robots, MIR robots, Witron automated systems, Knapp automated systems, Ocado home delivery system, IBM robotics and factory integrations systems COO of Fortran engineering, complete automation components worldwide Semiconductor, ASRS systems, Kuka robotics, AutoStore r5, Swisslog portfolio, Kardex and many others WW, IBM Corporate Chairman of WW Contamination Control 10 years CI.

Certified data: Camline, Applied Material, R4, Master control, IBM MES SI View, one world, SAP Oracle select modules, Working Knowledge of C#, Java, SQL versions, Crystal report, and Schema development based on END Customer requirements with real-time SPC at each operation as required ERP integration sort IMB systems and controls of SiView and Poseidon development leadership for IBM in Japan, Germany, and USA. Co-author of the Generic Equipment communication industry standard GEM SEC 30 leadership

Organizations & Associations:

Institute of Environmental Sciences Society of Industrial Leaders (SIL) Institute of Electrical & Electronics Engineers, Inc. Lithography Chair Oracle and SAP ERP integration Automation Engineer Chairman SEMI physical interface CO-Chair Alumni Manufacturing Technology Institute IBM Corporate Technology Awardee, IBM invention Plateau for 53 submissions to demonstrate creative transformation thinking

AutoStore Partner through Swisslog.

Contact this candidate