Maintenance Engineer Mechanical

Muhammad Saqib Javed Khan

Certified Maintenance & Reliability Professional, CMRP ®

Goal-oriented professional, specialized in Mechanical Engineering, with Master’s in Business Administration and CMRP Certification. Over a decade of demonstrated expertise as Maintenance Engineer (rotary & static) in the leading organizations like Engro and Fauji Groups i.e. Thermal IPPs with Desalination Plants. My career has been marked with significant accomplishments across various phases including Preventive Maintenance, Shutdown Maintenance, Reliability optimization, Plant Machinery installation, pre-commissioning, commissioning, O&M mobilization, Cross-country pipeline projects. Synopsis of my experience tenure: Deputy Manager Maintenance Engro Powergen Thar Limited (EPTL) Over 06 years 660 MW IPP, 2,210 TPH Boilers, 55,000 m3/day Desalination Maintenance Executive Engineer FFBL Power Company Limited (FPCL) Around 02 years 118 MW IPP, 500 TPH Boilers, 9,600 m3/day Desalination Maintenance Engineer Fauji Fertilizer Bin-Qasim Limited (FFBL) Around 01-year 2x26 MW Gas Turbines, 100 TPH HRSG

Maintenance Engineer DG Khan Cement Company Limited Around 01-year 22,400 T/day production capacity

Major maintenance experience in Machinery covers Steam Turbines, Gas Turbines, HRSG, Industrial Fans, Water Desalination System, Pumps, Compressors, Generators, Gearboxes and Machine Components i.e. couplings, bearings, seals, rotors, governors, valves, etc. and vast experience of Plant utilities piping i.e. CS, SS, HDPE, etc., HP steam piping, UF, RO, Demin Water & HSD Tanks, Vessels, Exchangers, 36KM Cross-country CS and 4KM HDPE pipelines. Experience of closely working with Field Technical Advisors of world-renowned companies i.e. GE Power US, Hyundai Korea, RWE Germany, Rembe Germany, GE Thermodyn France, Dongfeng, NHI, CHDOC, CMEC from China, FIKE UK.

Technical Work Experience:

ENGRO POWERGEN THAR LIMITED (EPTL) 2017 - Current

660 MW IPP & 55,000 M3/day Desalination Plant

Deputy Manager Maintenance & Reliability (2020 - Current) Lead role as Professional Maintenance and Reliability Engineer, overseeing all aspects of maintenance department of 660 MW Power Plant in compliance with guidelines & protocols requirements as part of O&M contract, ensuring equipment availability for smooth and uninterrupted operations of plant, auxiliaries & offsites. Core areas of responsibility include: 1. Steam Turbine Generation Units (2 x 330 MW)

2. GE Boilers (2 x 1,105 T/h)

3. Water Treatment (55,000 m3/day)

(Barick Water Desalination, UF & RO, Demin & Industrial/ Sewage Wastewater Treatment) 4. Cooling Towers & CW system (2 x 1,080,000 M3/day circulation) ROLES AND RESPONSIBILITIES:

• Ensured compliance of operating guidelines & protocols along with all requirements as part of O&M contract.

• Maintained departmental KPIs (Key Performance Indicators)

• Ensured smooth and uninterrupted operation of the plant systems and auxiliaries.

• Maintained continuous functionality by enforcing strict compliance measures across key functions to comply with O&M Agreement.

• Maintenance, RCA and troubleshooting of plant equipment Contact:

Address:

Mianwali, Punjab, Pakistan, 42200

E-mail:

ad5xi8@r.postjobfree.com

Phone:

+92-346*******, +92-301*******

Web:

linkedin.com/in/saqibjaved1240/

Certifications/

Trainings:

Certified Maintenance & Reliability

Professional (CMRP)

SMRP, USA

Vibration Analysis (CAT-II)

RITEC, USA

Asset Health Management

(Vibration Analysis RCM L1)

IRCM, TUV Austria

SAP-PM/MM Module User

AutoCAD - PCC, Lahore

Steam Turbine Masterclass

Global Industries Intelligence

Reliability & PM Optimization

Gert Oberholster, South Africa

Project Management Professional

PMP-PMI (In progress)

Heat Rate Improvement of Power

Plants, GIKI

Academic

Qualifications:

BS Mechanical Engineering

UET Lahore (2010-2014)

CGPA: 3.74 /4.0 (Honors)

Ms. in Business Administration

VU Pakistan (2022-2023)

CGPA: 3.87 /4.0

• Developed and implemented effective PM Plans; developed MTBF, MTTR Analysis reports

• Optimization of asset reliability to extend equipment life cycle through Condition Monitoring

• Led Planning and Execution in all Planned and Unplanned Plant Shutdowns

• Collaborated in multiple studies i.e. HAZOP, PHA, RBA MAH, SIL, Bowties, FMEA, etc.

• Inventory maintenance; explore local/foreign market for suppliers and service providers

• Ensured quality assurance and established HSE Culture, PSM implementation

• Conducted safety audits, PSSR, CSRC (Commissioning Safety Review Committee)

• Supervised maintenance activities at Brackish water desalination systems (55,000 m3/day), industrial/ sewage wastewater treatment system and Demin water systems

• Collaborated with Consultants, Contractors, Vendors and Auditors

• Budget Management for equipment upgradation/ replacement

• Training and Development of Maintenance team

• Maintained Project Schedule by managing construction & commissioning activities & Monitoring progress

• Played lead roles in the following committees of company:

- AIRM (Asset Integrity Reliability Management)

- Boiler HAZOP Revalidation PHA, RWE

- P&ID Revalidation

- Green Office, HACCP, Japanese 5S System

- APM (Asset Performance Management)

- O&M Budgeting

- ISO14001 (EMS), ISO45001(OHS-MS)

- ISO9001 (QMS), ISO50001 (EnMS)

Assistant Manager – Mechanical Maintenance (2017 - 2020) Lead role as Maintenance Engineer overseeing multiple aspects of maintenance in the following major systems of power plant:

1. Steam Turbine Generation Units (2 x 330 MW)

2. Water Treatment (55,000 m3/day)

(Barick Water Desalination, Demin Water, UF & RO, Wastewater Treatment, Cooling Towers) 3. 36KM cross-country 30” pipeline; offsite pump station (8 x 7,200 m3/day pumps) 4. Plant utilities piping (~57,000 Dia-in)

ROLES AND RESPONSIBILITIES:

• Maintenance, RCA and troubleshooting of plant equipment

• Collaboration with Consultants, Contractors, Vendors and Auditors

• Budget Management for equipment upgradation/ replacement

• Coordinated to ensure successful closure of all warranty defects after COD

• Ensured closure of all the punch lists points at plant site.

• Hydrotesting of UG & aboveground utility pipeline including CS, SS HDPE piping, HP steam piping and Fire Fighting water network at plant

• Hands on maintenance expertise at water treatment systems i.e. including Clarifiers, Green Sand filters, Ultrafiltration & RO devices. Participated in commissioning phase also.

• Managed maintenance activities at Cooling Towers & CW system and Industrial/Sewage Wastewater Treatment System.

• Maintained Project Schedule by managing activities & monitoring progress

• Supervised project execution of 36KM CS pipeline & offsite pumping station for secondary source of raw water followed by trial run of pumps

• Supervised flushing activity of 2KM HDPE water intake pipeline

• Supervised installation of 4KM HDPE pipeline for brine water from plant to offsites.

• Trial Run of 3x1.2MW Diesel Generators

• Area surveillance to prevent major equipment breakdowns

• Training and Development of Maintenance team

FFBL POWER COMPANY LIMITED (FPCL) 2016 - 2017

118 MW IPP, 500 TPH Boilers, 9,600 m3/day Desalination Maintenance Executive Engineer

Lead role as Mechanical Maintenance and Reliability Engineer at following systems: 1. GE Steam Turbines (118 MW)

2. HHI Boilers (2 x 250T/h) & Plant Utilities (~21,000 Dia-in) Areas of Expertise:

• Maintenance, Root Cause Analysis

& Troubleshooting

• Enhancement of Equipment

Reliability

• Installation & Commissioning of

rotating equipment

• Risk Assessment and Hazard

Identification

• Planning and execution of plant

outages, major overhauling and

shutdown jobs

• Foresee critical spares inventory

• Annual Budgeting; Consumption

Monitoring

• Proposal technical evaluation; work

scopes preparation

• Time and resource management

• Profound in dealing with OEM/

Contractors/ Technical Advisors

• Project / contract management

• Training & Development

• Proficient inter-personal, leadership

and managerial skills

• Fluent in English with Excellent

communication and writing skills

Software Skills:

MS Office

(Word, Excel, PowerPoint, Project)

AutoCAD, SAP, Solid Edge

Photoshop, ANSYS,

FYP Projects:

• Study of IC Engines & Cam Phasing

[ASME Section - Power & Energy]

• LPG to SNG Production Plant

Maintenance & Efficiency

Improvement

[Millat Equipment Ltd., Lahore]

ROLES AND RESPONSIBILITIES:

• Lead a team of 20 members for maintenance & troubleshooting of rotating & static equipment

• Develop PM plans of rotating equipment & ensure their implementation

• Planning & execution of turnaround jobs and managing resources

• Develop yearly maintenance budget for OPEX and CAPEX items/spares

• Ensure all safety checks are implemented during maintenance jobs

• Review & Implementation of design changes for plant system improvement

• Oversaw Technical drawings, procedures, rigging studies, shop drawings

• Procurement of spares through SAP

• Developing job scope & technical evaluation for ordering equipment and spares

• Area surveillance to prevent major equipment breakdowns

• Coordinate with OEMs/Vendors to resolve technical issues & material supply issues

• Inspection of equipment & project material; coordinating freight forwarding

• Lead maintenance team & contractor for erection and commissioning activities of the rotating & static equipment of complete solid handling plant

• Performed PM, RCA, troubleshooting & reliability enhancement of equipment FAUJI FERTILIZERS BIN QASIM LIMITED (FFBL) 2015 - 2016 2x26 MW Gas Turbines, 100 TPH HRSG

Maintenance Trainee Engineer

Completed one year in one of the leading fertilizer plants of Pakistan as Maintenance Trainee Engineer:

ROLES AND RESPONSIBILITIES:

• Technical review & finalization of bid documents for procurement of Rotating equipment to be installed at Coal Power Plant Project

• Technical review of rotating equipment (pumps, conveying system, compressors, gearboxes, blowers, crushers, etc.) manuals/ proposals with respect to maintenance ease, installation space, technical parameters, scope compliance & equip reliability

• Technical review & proposals evaluation for procurement of Steam Turbine, Generators

• Ensured scope compliance of proposals for rotating equipment with bid documents

• Conduct meetings with vendors for finalization of design related issues

• Participated in annual shutdown activities at FFBL complex.

• Over-hauling of steam turbine (6MW) of natural gas booster compressor. Also prepared detailed report for the activities performed during over-hauling of steam turbine.

• Overhauling and inspection of 26 MW Gas Turbines combustion chamber liners PACKAGES LIMITED, LAHORE 2015

Total Production Maintenance Engineer – CPD Conversion

•

• Played role as Total Productive Maintenance Engineer

• Supervised Production Plant O&M; Carried out 5S & TPM Pillar activities

• Participated in HVAC efficiency enhancement projects DG KHAN CEMENT COMPANY LIMITED 2014 – 2015

Trainee Maintenance Engineer - Mechanical

• Participated in Major Outage, Overhauling of Compressors, Pumps, Fans, Mills

• Assisted in developing BOM of Cement Mill-3

• Participated in automobile and machine shop activities

• Attended the maintenance activities at Rotary Kiln, Cement Mills, Raw Mills

• Visited quarry site for mobile equipment operations and observed maintenance activities at belt conveyors, limestone crushers and workshop. Technical Internships:

• DG Khan Cement Company

Limited, DG Khan (2012)

• Heavy Mechanical Complex,

Taxila (2013)

• UET Powerhouse, Lahore (2014)

Non-Technical Work

Experience:

• 2011-2014

ASME, UET Lahore

Governing Body - Management

Section

• 2010-2014

Student Welfare Association, MWL

Youth Leader

• 2013

NIM Foundation (NGO)

Regional Coordinator Lahore

• 2013

Punjab Youth Festival, Lhr. (PYF)

Team Leader - HR Department

• 2012-2014

Blood Donor Society, UET Lahore

Extracurricular

Activities:

• Organizing corporate, social and

official events

• Working with NGOs; organizing

and volunteering in Community

Events

• Arts (Painting and Sketching),

Athletics

• Swimming, Badminton, Tennis,

Chess

• Hockey (Gold Medal in LUMS

Hockey Tournament)

Reference:

Reference can be furnished on

demand

Contact this candidate